Barmag, Mini ASW 602, 2002, Tri-Color BCF Extrusion Line, 59 kg/hr, 4 Thread Lines

Description

  1. Overview
    1. Polymer: nylon 6 or p.p.
    2. Production rate: 59 kgs/hour, 1288 den 120 filaments
    3. Cross section: delta
    4. Number of spin packs: 12
    5. Number of thread lines: 4
    6. Sdt panel: draw duos with ift split jet technology
    7. Take up speed: 2500 m/m max. mechanical speed
  2. Resin Feeding System
    1. 2 component colortronic volumetric blender
    2. Vacuum loader and receiver for main resin component
  3. Single Screw Extruder
    1. 1.5” x 30:1 l/d davis standard
  4. Spin Manifold
    1. Precision designed polymer distribution pattern assures equal residence time for all polymer streams
    2. Electrically heated, fully insulated and covered with a protective skin
  5. Pump Drive System
    1. 1.0 hp synchronous motor
    2. Euro drive gear reducer
    3. Drive shaft
  6. Melt Spin Pump
    1. Mahr 4 x 10 cc/rev gear pump
  7. Spin Packs
    1. 24 spin packs (1 set - operating, 1 set - stand by), each spin pack includes:
  8. Exhaust System
    1. Monomer extraction system
  9. Quench System
    1. Quench cabinet with air diffuser
    2. Quench air supply unit with supply duct
  10. Finish Application System
    1. 12 outlet 0.16 cc/rev finish pumps (feinpruf or equivalent)
  11. Draw Texturing Panel
    1. Retch preheat godets, duo 1 (heated)
    2. Retch 1st stage draw godets, duo 2, (heated)
    3. Four-end split texturing jet
    4. Cooling drum assembly
    5. Ambient take-off roll w/separator roll
  12. Take Up System
    1. Barmag mini asw 602
    2. Speed range: up to 2,500 m/min
    3. Package diameter: 320 mm (max.)
    4. Tube i.d.: 73 mm
    5. Stroke: 2 x 250 mm
  13. Heat Control System
    1. Included
  14. Drive System
    1. Nema 12 enclosure with the following components mounted and wired
  15. Machine Frame
    1. Steel frame to support the spin draw system including access stairs and hand rails
  16. Utility Requirements
    1. Water: 10 g/m for extruder throat
    2. Compressed air: texturing jet 100 scfm @ 175 psig, string up aspirator 150 scfm @ 120 psig, fixed aspirator 90 scfm @ 90 psig, interlacing 70 scfm @ 90 psig
    3. Electrical: vacuum pump 15a 460/3, blender 3.5a 220/1, main control cabinet 300a 460/3, winder 50a 400/3, winder oit 10a 220/1, chiller 100a 460/3
    4. Room requirements: 75 to 85 f, 60 to 70% rh