Very little energy consumption, easy to clean and almost maintenance-free
Easily accessible to all parts; all parts are easily removable in case of damage
Fiber can be seen from the upper chute until the finished web
The fan motor is designed for 5.5 kW and has inverter drive to adjust the requested airflow
The working width is a firm width; when a narrow web is demanded, the edges must be cut
Cutting is possible with a slitter on both sides; the cut edges are immediately returned to the blending line and mixed with the virgin fiber
The machine consists of a chute feed, chute with oscillating back wall for forming a mat on a conveyor belt
This mat moves across a weigh belt into an opener with feed trough system to keep the fiber as long as possible for the opening process; the opening takes place by a card wired drum
From there the fiber drops in a chute and is sucked on a perforated drum and forms the actual mat, goes across a weigh belt in front of an oven or needle loom
The weigh belt controls the actual finished batt in cooperation with the first weigh belt
Components
Metal detector – model HFE 06E, aperture type, tube access 250 mm, control panel incl. with 10 m interconnecting cable
Diviation box – designed with double switch blade, pneumatically operated, operated by the detector, maintenance unit for compressed air with accessories
Metal catch box – size 1000 mm x 1000 mm, 1500 mm height, made from perforated sheet
Support frame for fans – height 2000 mm
Dust extraction fan and powder suction – model E4/560/250, diameter impeller 560 mm, blade shape conical, tube access 250 mm, power installed 5.50 kW
Dust filter – total height 5550 mm, filter sleeves 3750 mm, inlet socket dia 300 mm, size of platform 1250 mm x 1250 mm x 1350 mm height
Throttle flaps – application for airstream adjustment, tube access 300 mm, length 400 mm
Chute feed with volumetric feeding device – application for fiber storing and delivery to the webformer, working width 2500 mm, depth 750 mm, number of rollers 2 feed rollers and 1 opening roller, height 4500 mm over all, air release via dust extractor, power installed 5.63 kW
Weigh belt – design with separate drive, belt rests on four load cells, working width 2500 mm, length 645 mm, power installed 0.55 kW
Fiber opening head – design with feed trough and card wired opening roller, working width 2500 mm, drive by means V-belts, drive feed roller chain drive, power installed 18.75 kW, design air channel system, working width 2500 mm, power installed 12 kW
Support frame for weigh belt – height about 1500 mm
Main control panel webforming only – includes all parts being mentioned in this quotation controlled by Siemens Simatic S7-300 operated by Simatic OP 270 and OP 277, 10" however excluding oven and additional parts for thermobonding, all inverters Mitsubishi brand, air conditioning included 4000 watt, tele service module included, surge protection included, voltage single phase 240 V 50 Hz, voltage 3 phases 415 V 50 Hz
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