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NovaStar, CP111, Soap Production Line, 1000 kg/hr, 150 kW (New)

NovaStar, CP111, Soap Production Line, 1000 kg/hr, 150 kW

Description

  1. Overview
    1. Complete soap production line starting from oil melting, saponifying, vacuum drying and cooling, milling soap noodles and refining continuously, then stamping into soaps.
    2. Advanced technology covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50 to 80% fatty acid content.
  2. Production Requirements
    1. Steam boiler: 2 mt.
    2. Workshop area: larger than 360 m² (l: 40 m, w: 9 m, h: 7 m).
    3. Power: greater than 180 kw, 480 v, 60 hz.
    4. Water: 40 m³ circulating water for vacuum drying system; production water.
    5. Toilet soap: 800-1000 kg/hr; laundry soap: 1000-1500 kg/hr; oil consumption: 7-9 ton/day; 8 hr/day.
    6. Worker: 10-12 workers.
  3. Material and Consumables for Producing Soap
    1. Oil or fat of plant or animal (palm oil, coconut oil, tallow oil, etc.), caustic soda (naoh), sodium-chloride (nacl), activated clay (sio2, al2o3, compound silicate), active carbon, fluorescent bleacher, titanium pigment, etc.
  4. Production Process
    1. Mix and melt oil → saponification → add other ingredients → vacuum drying → soap noodle → grinding → vacuum extruding → stamping/cutting.
  5. Carburetion Workshop (Carbon Steel Machines)
    1. Mix kinds of oil together on the basis of the formula; deposit and take out the unsaponifiables.
    2. Carburetion pool: volume 10 m³; mix kinds of oil together on the basis of the formula.
    3. Storage tank of refined oil: size φ2000 x 2600; with coiler inside.
    4. Water pump, oil pump, caustic soda pump: power 1.5 kw/pcs; quantity 4.
    5. Seamless tube: (φ76x3.5), (φ57x3.5), etc.; quantity several.
    6. Valve: φ65, φ40, etc.; quantity several.
    7. Flange, screw, elbow, gasket: quantity several.
  6. Oil and Fat Saponification Workshop (304 Stainless Steel)
    1. Good combination of four saponification cauldrons; water circulates from no.1 cauldron to no.4; saves water, naoh and nacl; makes impurities, colloid and glycerin out of the liquid soap.
    2. Saponification cauldron: saponification between oil and naoh, lasting about 50-70 hrs; sufficient reaction; saves water; size φ3200 x 3600, 30 m³; designed for putting 10 ton oil; auxiliary facilities: liquid caustic soda pool 3 m³; quantity 4.
    3. High temperature and high pressure soap pump: power 5.5 kw/set; quantity 3.
    4. Seamless tube: (φ76x3.5), (φ57x3.5), etc.; quantity several.
    5. Valve: φ76, φ48, etc.; quantity 50.
    6. Flange, screw, elbow, gasket: quantity not specified.
  7. Soap Vacuum Drying System Workshop (304 Stainless Steel)
    1. Makes soap materials flash dry and cool; controls the fatty acid content from 50% to 80%; improves the quality of soap materials.
    2. Ingredients mixture tank: put fragrance, pigment, and sodium silicate in the liquid soap; heating and mixing; size 1.8 m³, φ1200x1500; with pipe liner, heating and mixing; power 4 kw/set; quantity 2.
    3. Heat exchanger: heats the liquid soap rapidly; size φ377x5000; heating area 30 m²; quantity 1.
    4. Vacuum spray dryer: makes the soap flakes thinner and evener, cools them down more quickly; adopts hard tooth surface gear reducer and oil pump inside lubricates automatically; barrel thickness 14 mm, inner wall processed by vertical lathe for coaxiality and smooth surface; shaft made by φ108 x 14 mm seamless tube; nozzle (φ10 mm) in shaft sprays soap materials, three blades scrape them down; type xsd-1000; capacity 1000-1500 kg/hr; barrel diameter φ1200 mm; mouth diameter 10 mm; speed 13 r/min; power 3 kw; dimension φ1600 x 4500 mm; weight 3200 kg; quantity 1.
    5. Fine separators: separate the soap powder from the water when vacuum drying; quantity 2.
    6. Barometric condenser: condense water from the soap; quantity 1.
    7. Eliminator: draw off water; quantity 1.
    8. Pelletizer: presses vacuum-dried soap materials into soap noodles; long double screws turn inward to drive soap materials to extrude soap noodles through pore plates; type xsn-1000; capacity 1000-1500 kg/hr; screw diameter φ230 mm x 2; power 15 kw; dimension 3100 x 1200 x 1550 mm; weight 3000 kg; quantity 1.
    9. Stage vacuum pump: keeps the vacuum system in vacuum state; power 15 kw; quantity 1.
    10. Buffer tank of vacuum pump: protects the vacuum pump from steam water; size φ600 x1200; quantity 1.
    11. Soap noodle tank: 2 m³; quantity 1.
    12. Conveyors: appearance good, operation stable, non-noise and anti-dust; famous decelerators; food grade belt; motor 1.1-1.5 kw/pcs; quantity 1.
    13. Soap pump, water pump: soap pump special constructure, draws liquid soap from ingredients mixture tank to heat exchanger, power 7.5 kw; water pump for water circulating, power 5.5 kw; quantity 3.
    14. Seamless tube and valve: φ76, φ48, etc.; quantity several.
    15. Flange, screw, elbow, etc.: quantity several.
  8. Finishing Line (304 Stainless Steel)
    1. Mix fragrance and other ingredients; mill soap noodles twice, vacuum extrude soap bar, cut soap cakes, stamp logo on soap cakes.