Complete Plant for Processing, Dyeing, and Finishing of Denim Fabric

Description

  1. Opening Equipment
    1. Ss metal detector, year 1994, model tex 4000/380
    2. Truetzschler tv-500, year 1994
    3. Truetzschler clenomat, year 1991, model cvt-4/1600
    4. Truetzschler dustex, year 1991, model dx 385, quantity 2
    5. Laroche 2000 fiber processor, series 861602
  2. Dyeing Equipment
    1. Benninger bleaching range, year 1997, 1800 mm working width, 6 sections
    2. Range includes: singeing, steaming, preparation, steaming, rinsing, neutralizing, dyeing, winding
    3. Running speed: 60 m/min
    4. Components: neutralizing immersion, 1 steaming section, three wash boxes and 1 neutralizing box, oxidation section, ben injecta unit, one wash section, two drying towers
    5. Greenville rope indigo dye range, year 1996, 24 ropes, 90 inches wide
    6. Average speed 28 meters/min, average skying time 42 seconds
    7. 3 pre-dye prep boxes with nip rollers per machine
    8. 8 indigo dye boxes with nip rollers per machine, each box with 3 sets of skying rollers and stands
    9. 4 post-dye wash boxes with nip rollers per machine
    10. 3 stacks of drying cans (12, 12, 12), 34 dry cans total, 2500 mm width
    11. Exit coiler into tubs
    12. Strandberg moisture and stretch monitors
    13. Dc drives, manual machine operation
    14. Capable of: low ph dyeing, sulfur bottoms, sulfur tops, bottoms/tops in combination, indigo paste standardization, indigo powder at mixing, manual dye mixing and weighing
    15. 10 – 5 ton squeeze rolls in each tonnage, 7 – 10 ton squeeze rolls in each tonnage
    16. Supply tanks: 3 stainless steel pre-treatment tanks with agitators, 1200 liters; 2 stainless steel chemical tanks with agitators, 400 liters; 2 stainless steel indigo tanks with agitators, 1200 liters; 2 stainless steel indigo tanks with agitators, 1800 liters; 4 stainless steel finish application tanks with agitators, 1200 liters; 2 stainless steel finish application tanks with agitators, 400 liters
    17. West point ball warpers, year 1995, 54 inch balling width
    18. West point creel, year 1991, creel fans, quantity 2
    19. West point slasher, year 1994, model 881, slasher front max width 2100 mm
    20. Maximum 12 beams in creel, maximum beam flange diameter 1000 mm
    21. Max speed 65 meters/min, operating speed 55 meters/min
    22. Friction creel braking, 2 size boxes, 220 cm width, 2 dips/box
    23. Size box pressure: 3 kg/cm2 high, 2 kg/cm2 low
    24. 14 dry cans: 6 pre-dry, 6 final dry, 14 with teflon, 210 cm width
    25. Moisture and elongation control, automatic temperature control, manual size mixing
    26. Size kitchen: 1994, 2 storage tanks
    27. West point long chain beamers, year 1997, max speed 400 meters/min, average speed 350 meters/min
    28. 72 inch working width, equipped with stop motion, rope accumulators, tension stand, and hoop guide rings
    29. Reliance dc drives, beam flange diameter 1000 mm max, quantity 6
  3. Finishing Equipment
    1. Benninger a0070719 mercerizing machine, 1800 mm, year 1997, 3 wash boxes after mercerizing section, 2 dry can towers at exit
    2. Cibitex finishing and sanforising range, 2000 mm, year 1997, maximum working width 2000 mm
    3. Entry j scray, cibitex brusher, cibitex singer with 4 gas burners
    4. 4 enclosed washing boxes with high pressure nip rollers
    5. Steamer chambers with 18 rollers – 50 meter content
    6. Compensating accumulator, can drying – 3 stacks of 10 cans – 30 cans total
    7. Cibitex sanforiser, 76 inches belt width – 96 inches diameter
    8. Inspection with edger guiders and folder
    9. Operating speed 30 meters/min, maximum speed 55 meters/min
    10. 70 psi cooling can pressure rating, compensator range tension control
    11. Skewer control machine mfg./type: mechanic, manual skewer operation
    12. Moisture, shrinkage, and temperature range process controls, quantity 2
    13. Humiclima air humidifier, year 1997, quantity 6
    14. Luwa humidifier, year 1996, quantity 10
    15. York chiller, model jg832-s46/50s, factory test pressure 450 psig
    16. Gmc/monforts finishing and sanforising range, 2000 mm, year 1995, make gmc/monforts
    17. Maximum working width 2000 mm, entry j scray, menzel brusher, menzel singer with 4 gas burners
    18. 4 enclosed washing boxes with high pressure nip rollers
    19. Steamer chambers with 18 rollers – 50 meter content
    20. Gmc compensating accumulator, gmc can drying – 3 stacks of 10 cans – 30 cans total
    21. Monforts sanforiser with palmer unit, 76 inches belt width – 96 inches diameter
    22. Exit to gmc scray, inspection with edger guiders and folder
    23. Operating speed 30 meters/min, maximum speed 55 meters/min
    24. 70 psi cooling can pressure rating, compensator range tension control
    25. Skewer control machine mfg./type: mechanic, manual skewer operation
    26. Moisture, shrinkage, and temperature range process controls
    27. Gessner sander finishing, year 1999, model sander, fsm 108 series
    28. Laroche 2000 fiber processor, series 861602
    29. Stentex frame, 1800 mm, year 1997, roll width 2000 mm, clip chain, operating speed 30 meters per minute
    30. Benninger pad steam, year 1997
    31. Cleaver brooks steamers, year 1997 to 1998, make cleaver brooks, model cb-700-800, 2 are year 1998, 1 is year 1997, quantity 3
    32. Condenser and dryer: 1 imeco condenser, 1 airtek dryer
    33. Beca greenville inspection grading tables, 2000 mm, year 1997, model 95000602, inclined laminated inspection table, computerised grading, measuring, variable speed drive with reverse, exit to large roller wind up with edge guiders, quantity 2
    34. Beca greenville cutting grading tables, 2000 mm, year 1997, computerised grading, measuring, variable speed drive with reverse, exit to large roller wind up with edge guiders, quantity 3
    35. Beca packetizing table, 2000 mm, year 1997, model 8047.00, inclined laminated inspection table, computerised grading, measuring, variable speed drive with reverse, exit to large roller wind up with edge guiders
  4. Weaving Department for Indigo/Denim
    1. Picanol omni 2-p positive cam air jet weaving looms, 1900 mm, year 1997, model omni 2-p-190
    2. Reinforced execution, staubli positive cam motion - type 1600
    3. 8 lever capacity – 6 levers installed, 2 color weft insertion, colors controlled by card