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Kusters, 222.11, 1997, Pad Batch Dyeing Padder, 1800mm Working Width, 2000mm Roller Width, 30-60 m/min

Description

  1. Overview
    1. Suitable for woven and knitted fabrics with fabric width 1800 mm
    2. Hydraulic deflection controlled squeezing system
    3. Trough and nip dyeing system
    4. Contidos fully automatic dosing system
    5. Year: 1997
    6. Color of the machine: stainless steel and gray (RAL 7032)
    7. Drive side: left
    8. Operating side: right
  2. Specifications
    1. Production capacity: 30 – 60 m/min
    2. Kind of fabric: suitable for woven and knitted fabrics
    3. Fabric weight: 80 - 400 g/m²
    4. Working width: 1800 mm
    5. Roller width: 2000 mm
    6. Mechanical machine speed: 80 m/min
    7. Line pressure: 50 N/mm
    8. Total installed power: 18 kW
    9. Total required power: approx. 12 kW
    10. Power supply: 3 x 440 volts / 50 Hz
    11. Control current: 230 volts / 24 volts
    12. Water pressure (required): 3 bar
    13. Compressed air (required): 6 bar
    14. Drive system for the entire installation comprises frequency controlled individual drives for each stage or driven roller
    15. The electric control cabinet is situated next to the plant and contains all controls
  3. Included Components
    1. 1 entry frame with scroll roller, Erhardt & Leimer centering device, and Tandematic decurling devices
    2. 1 hydraulic 2-roller padder Küsters 222.11 with frame covered with stainless steel on inside, 2 guide rollers, 2 spreading rollers, 2 Küsters S-rolls, 2 pneumatic roll levers, 2 pneumatic cylinders for opening the padding system, liquor-saving impregnation trough with displacer and heating and cooling, control panel (stainless steel), hydraulic pressurizing device, and oil cooling device
    3. 1 batcher with spreader roller, Tandematic decurling device, and rack for plastic foil
    4. 1 automatic quick-cleaning device
    5. 1 color kitchen with Contidos SF (regulated dyestuff and alkali dosing system) with frequency-controlled pumps and flow meters, 500 liter dyestuff dissolving tank with automatic cleaning, 2 x 1000 liter color preparation tanks with automatic cleaning, and 1 control panel with color operating screen and PC with process control allowing for completely automated operation of the CPB padder and the color feeding
    6. Overhaul and new electrical panel
  4. Optional Services
    1. Squeezing rollers newly rubberized, including dismantling and assembling
    2. Replacement of all worn parts, seals, valves, etc.
    3. New electrical panel including new frequency converters and a new control system Siemens S7 with touch operator interface
    4. Integration of Contidos dosing system into new control cabinet
  5. Notes
    1. The actual production speed is dependent upon applied processes, class of dyestuff, dyestuff, applied chemicals, temperatures of baths as well as weight, kind, condition, texture and running behavior of the fabric