NovaStar, DC111, Ice Cream Pasteurizer Plant, 600 L/h, with Homogenizer and Electric Boiler
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Description
Overview
Raw material: ice cream mix
End product pasteurized: ice cream mix
Input: 600 liters per hour ice cream mix
Capacity ice cream mix: 600 l/h
Plate Pasteurizer (600 l/h)
Plate heat exchanger with 4 sections
Design flow: 600 l per hour
Heat exchanging area: 9 m²
Pressure resistance: 1.0 mpa
Power: 2.5 kw
Dimensions: 1500 x 1500 x 2000 mm
Weight: 1600 kg
Input temperature: 55 °c
Homogenizing temperature: 73 °c
Pasteurizing temperature: 80-90 °c
Holding time: 20 seconds
Regeneration temperature: 62 °c
Diversion temperature: 37 °c
Output temperature: 4 °c
Ice water working pressure: 0.3 mpa
Ice water input temperature: ≤2 °c
Tower water working pressure: 0.3 mpa
Tower water input temperature: ≤30 °c
Tower water consumption: 3 t/h
Compressed air working pressure: 0.6 mpa
Compressed air consumption: 0.03 m³/min
Steam working pressure: 0.5 mpa
Steam input temperature: 0.3 mpa
Steam consumption: 25 kg/hour
Frame work: stainless steel 50x50x2-100x50x2.2 mm
Isolation pipe: stainless steel ф50.8 x 1.5
Product pipe: stainless steel ф38 x 1.5
Hot water pipe: stainless steel ф38 x 1.5
Ice water pipe: stainless steel ф50 x 1.5
Tower water pipe: stainless steel ф50 x 1.5
Steam pipe: stainless steel ф38 x 1.5
Compressed air pipe: flexible hose ф6 x 1
Centrifugal product pump: 2.2 kw
Product balance tank: 100 liters
Valves: four two-position 4-way pneumatic globe/selector valves din 25
Pneumatic butterfly valve: din 25
Hot water pipes: auto temperature control valve din 25
Diaphragm steam pressure reduce valve din 25
Steam filter: din 25
Two steam shut off valves: din 25
Steam pressure gauge
Three platinum resistance
Nine jacket double metal thermometers: 0-150 °c
Pressure gauge
Hot water balance tank: 40 liters
Hot water pump: 0.75 kw
Temperature controller
Auto jet water heater
Control panel: 10" touch screen
Plc
Temperature control module
Pid
Temperature recorder
Three ele-magnetism valves
Two dual combinations
Stainless steel cabinet
Cip unit: two acid/lye pumps ¼ g pp.tf
Two tanks: ss316l
Three way glove valve: din51
Homogenizer (600 l/h, 250 bar, 7.5 kw)
Type and specification: srh600-25
Rated volume of flow: 600 l/h
Max pressure: ≤25 mpa (=10 bar)
Rated working pressure: ≤20 mpa
Feeding pressure: 0.2-0.3 mpa
Cip: 150 °c / ≤1000 cp
Motor power (380 v, 50 hz): 7.5 kw
Machine size: 0.8 x 1.2 x 1.1 m
Weight: 750 kg
Driving traits: eccentric shaft, symmetrical gears driving, splash-type lubrication, special alloy bush, main rolling bearing, low noise
Driving assembly: housing made of grey cast iron ht200; crank shaft, connecting rod, and gears made of ductile cast iron
Plunger: 4th generation special alloy steel (ph-type)
Check valve: 4th generation special alloy steel (grmofr), abrade-resisting and impact-resisting
Pump block: 321 stainless steel
Plunger sealing: x4310 and pp spacer with heat-proof reaching 150 °c
Homogenizing valve: 3rd special hard stainless alloy
All materials according with sanitary rules and suitable for cip cleaning
Electrical Boiler (25.8 kg/h, 7 bar)
Made of high grade nickel chrome alloy (temperature above 1000 °c), magnesium rod and stainless steel
Seamless welding ensures 5-10
Electric parts and water pump are ce verified and different brands available
Leakage protector for each heating element assures electrical safety
Simple programme control ensures automatic water feeding, low water protection and alarm, extremely low water emergency stop, pressure protection, safety valve pressure relief, etc.