NovaStar, DC111, Ice Cream Pasteurizer Plant, 600 L/h, with Homogenizer and Electric Boiler (New)

Description

  1. Overview
    1. Raw material: ice cream mix
    2. End product pasteurized: ice cream mix
    3. Input: 600 liters per hour ice cream mix
    4. Capacity ice cream mix: 600 l/h
  2. Plate Pasteurizer (600 l/h)
    1. Plate heat exchanger with 4 sections
    2. Design flow: 600 l per hour
    3. Heat exchanging area: 9 m²
    4. Pressure resistance: 1.0 mpa
    5. Power: 2.5 kw
    6. Dimensions: 1500 x 1500 x 2000 mm
    7. Weight: 1600 kg
    8. Input temperature: 55 °c
    9. Homogenizing temperature: 73 °c
    10. Pasteurizing temperature: 80-90 °c
    11. Holding time: 20 seconds
    12. Regeneration temperature: 62 °c
    13. Diversion temperature: 37 °c
    14. Output temperature: 4 °c
    15. Ice water working pressure: 0.3 mpa
    16. Ice water input temperature: ≤2 °c
    17. Tower water working pressure: 0.3 mpa
    18. Tower water input temperature: ≤30 °c
    19. Tower water consumption: 3 t/h
    20. Compressed air working pressure: 0.6 mpa
    21. Compressed air consumption: 0.03 m³/min
    22. Steam working pressure: 0.5 mpa
    23. Steam input temperature: 0.3 mpa
    24. Steam consumption: 25 kg/hour
    25. Frame work: stainless steel 50x50x2-100x50x2.2 mm
    26. Isolation pipe: stainless steel ф50.8 x 1.5
    27. Product pipe: stainless steel ф38 x 1.5
    28. Hot water pipe: stainless steel ф38 x 1.5
    29. Ice water pipe: stainless steel ф50 x 1.5
    30. Tower water pipe: stainless steel ф50 x 1.5
    31. Steam pipe: stainless steel ф38 x 1.5
    32. Compressed air pipe: flexible hose ф6 x 1
    33. Centrifugal product pump: 2.2 kw
    34. Product balance tank: 100 liters
    35. Valves: four two-position 4-way pneumatic globe/selector valves din 25
    36. Pneumatic butterfly valve: din 25
    37. Hot water pipes: auto temperature control valve din 25
    38. Diaphragm steam pressure reduce valve din 25
    39. Steam filter: din 25
    40. Two steam shut off valves: din 25
    41. Steam pressure gauge
    42. Three platinum resistance
    43. Nine jacket double metal thermometers: 0-150 °c
    44. Pressure gauge
    45. Hot water balance tank: 40 liters
    46. Hot water pump: 0.75 kw
    47. Temperature controller
    48. Auto jet water heater
    49. Control panel: 10" touch screen
    50. Plc
    51. Temperature control module
    52. Pid
    53. Temperature recorder
    54. Three ele-magnetism valves
    55. Two dual combinations
    56. Stainless steel cabinet
    57. Cip unit: two acid/lye pumps ¼ g pp.tf
    58. Two tanks: ss316l
    59. Three way glove valve: din51
  3. Homogenizer (600 l/h, 250 bar, 7.5 kw)
    1. Type and specification: srh600-25
    2. Rated volume of flow: 600 l/h
    3. Max pressure: ≤25 mpa (=10 bar)
    4. Rated working pressure: ≤20 mpa
    5. Feeding pressure: 0.2-0.3 mpa
    6. Cip: 150 °c / ≤1000 cp
    7. Motor power (380 v, 50 hz): 7.5 kw
    8. Machine size: 0.8 x 1.2 x 1.1 m
    9. Weight: 750 kg
    10. Driving traits: eccentric shaft, symmetrical gears driving, splash-type lubrication, special alloy bush, main rolling bearing, low noise
    11. Driving assembly: housing made of grey cast iron ht200; crank shaft, connecting rod, and gears made of ductile cast iron
    12. Plunger: 4th generation special alloy steel (ph-type)
    13. Check valve: 4th generation special alloy steel (grmofr), abrade-resisting and impact-resisting
    14. Pump block: 321 stainless steel
    15. Plunger sealing: x4310 and pp spacer with heat-proof reaching 150 °c
    16. Homogenizing valve: 3rd special hard stainless alloy
    17. All materials according with sanitary rules and suitable for cip cleaning
  4. Electrical Boiler (25.8 kg/h, 7 bar)
    1. Made of high grade nickel chrome alloy (temperature above 1000 °c), magnesium rod and stainless steel
    2. Seamless welding ensures 5-10
    3. Electric parts and water pump are ce verified and different brands available
    4. Leakage protector for each heating element assures electrical safety
    5. Simple programme control ensures automatic water feeding, low water protection and alarm, extremely low water emergency stop, pressure protection, safety valve pressure relief, etc.
    6. Dry steam: unique cyclone steam-water separator ensures dry saturated steam output (99% water off)
    7. Spare parts available
    8. Different voltage available
    9. Electric steam generator, electric steam boiler size ranging from 3.5 kw to 2800 kw
    10. Stainless steel models available
    11. Skid-mounted boiler system available
    12. Output power: 18 kw
    13. Maximum working pressure (manual reset under): 7 bar
    14. Rated steam output: 25.8 kg
    15. Saturated steam temperature: ≤174 °c / 345 °f (temperature depends on steam pressure)
    16. Heating method: 1 x 18 kw
    17. Thermal efficiency: 98%
    18. Material of furnace: 20# boiler steel
    19. Thickness of furnace: 8 mm
    20. Amp: 564 a
    21. Voltage: 220 v / 3 phase / 60 hz
    22. Cross sectional area of wire: 2 x 125 mm²
    23. Made to order
    24. Steam outlet: dn25
    25. Water inlet: dn25
    26. Blow down / drain: dn25
    27. Safety valve: dn25
    28. Water pump: 0.75 kw / 220 v / 50 hz or made to order
  5. Feed Water Requirement
    1. Item water quality standard of industrial steam boiler (gb1576-2001)
    2. Feed water suspended solids: ≤5 mg/l
    3. Boiler water suspended solids: 0
    4. Feed water total hardness: ≤0.03 mmol/l
    5. Boiler water total hardness: 0
    6. Feed water ph (25 °c): ≥7
    7. Boiler water ph (25 °c): 10-12
    8. Feed water dissolved oxygen: ≤0.1 mg/l
    9. Boiler water dissolved oxygen: 0