NovaStar, Non-Woven Production Line, 2200mm, 200kg/h (New)

Description

  1. Overview
    1. Working width: 2200mm
    2. Capacity: 200kg/h
    3. Gram weight: 600-3000g/m²
    4. Raw materials: polyester hollow fiber, polypropylene, compound two-component chemical fiber, 4080 chemical fiber
    5. With control panels
  2. Production Line Components
    1. (3) Bale Openers
      1. Model LDK-100 needle cloth bale opener
      2. Machine width: 1100mm
      3. Machine dimensions: 5200×1520×2500mm
      4. Control mode: double-bucket on-off type
      5. Deviation of gram weight: ±8 gram/pan
      6. Power: 4.5kW
      7. Weighing: electronic scale
      8. Output: 12kg/h
      9. With photoelectricity control
      10. Machine main frames welded steel plates; beater and strip rollers made of steel roll; quantitative feeding; feeding motor 1.5kW with reducer; lift motor 1.5kW with reducer; beater and strip motors 0.75kW×2; belt drive
    2. (1) Pre-Opener
      1. Machine width: 1300mm
      2. Machine dimensions: 6400×1600×1000mm
      3. Power: 6.95kW
      4. Output: ≤220 kg/h
      5. Open mode: claw teeth opening
      6. Feeding horizontal lattice: wooden
      7. With powerful magnet for metal debris suction
      8. Speed of transfer lattice: ≤10 m/min
      9. Machine main frame made from mould casting and structural steel
      10. Opening cylinder made of steel roller with spike tooth
      11. Steel roller synchro-feeding
      12. With photoelectricity control
      13. With reverse control
      14. Cotton fan is driven independently, motor 2.2kW
    3. (1) Main Opener
      1. With metal sawtooth opening
      2. With powerful magnet for metal debris suction
      3. Machine width: 1300mm
      4. Output: 220kg/h
      5. Speed of transfer lattice: ≤10m/min
      6. Machine main frame made from mould casting and structural steel
      7. Opening cylinder made of steel roller with spike tooth
      8. Steel roller synchro-feeding
      9. With photoelectricity control
      10. With reverse control
      11. Cotton blower is driven independently, motor 2.2kW
    4. (1) Cotton Feeder
      1. Machine width: 2350mm
      2. Output: 280kg/h
      3. Spick lattice driven by inverter
      4. Cotton amount in the box controlled by photoelectric sensors
      5. Adjustable vibrating plate
      6. With dust-removing device
    5. (1) Single-Cylinder, Double-Doffer High Speed Carding Machine
      1. Machine width: 2500mm
      2. Output: 280kg/h
      3. Enclosed equipment with working table
      4. Random-roll at front of doffer, cotton output controlled by inverter
      5. Cotton feeding with metal debris preventive device, auto-stop and back-off control
      6. Feeding roller and cylinder motors controlled by inverters
      7. Fine cylinder diameter: φ1230mm
      8. Doffer diameter: φ492mm
      9. Single wet ratio: 8-16g/m²×2
      10. Outlet speed: ≤45m/min
      11. Power: 19.65kW
      12. Output: 30-120 kg/h
      13. Machine weight: about 10000kg
      14. Circle run-out of cylinder: ≤0.04mm
      15. (5) high-speed carding zones
      16. With single strip roller
      17. Fine cylinder motor: 15kW
      18. Bearings for cylinders, licker-in, strip roller and transfer roll made by Wuxi Torrington
      19. Needle cloth brand: Haimen Cakra
    6. (1) Vertical Crosslapper
      1. With inclined apron, double-roll clamp, reciprocating lapping, bottom-apron outlet
      2. Vertical thickness controlled by reciprocating lapping: 30mm to 150mm
      3. All motors controlled by inverter
      4. Clamp apron for lapping: anti-static PVC leather apron
      5. Input apron width: 2700mm
      6. Input apron speed: ≤40m/min (adjustable)
      7. Output apron width: 2700mm
      8. Output apron speed: 1 to 12m/min (adjustable)
      9. Irregularity of fiber web: ≤3% (any 3 points at right, middle and left side)
    7. (1) Oven
      1. Heated air circulation, penetrating mode
      2. With 4 sets of blowers (15kW for each blower) controlled by inverter
      3. Chainboards coated with Teflon
      4. Oven length: 6000mm
      5. Working width: 2700mm (chainboard width)
      6. Temperature: ≤220°C
      7. Working speed: 1-18m/min (adjusted by inverter)
      8. Feeding type: upper and lower chainboard clamping
      9. Heating: conduction oil and boiler circulation
      10. Upper chainboard can go up and down
      11. Chainboard made of manganese steel coated with Teflon
    8. (1) Cooling System
      1. Working width: 2700mm
      2. Cooling motor: 2.2kW
      3. Blowing mode: up and down
    9. (1) Rewinder and Slitter
      1. Working width: 2500mm
      2. Line speed: 1-15 m/min
      3. With (5) electric vertical blade and (1) crosscut blade
      4. Length measured by photoelectric switch
      5. Digital count
      6. Rewinding roll made of seamless steel tube and coated rough-surface rubber
  3. Vertical Crosslapper Models
    1. Standard Design
      1. Dimensions: 2700mm wide x 3750mm long x 2700mm high
      2. Grams per square meter: 3,000 and less
      3. Number of motors: 5
      4. Power of each motor: 1.5 + 2.2 + 0.55 + 0.75 + 0.75 kW
      5. Speed (for weight of 800 to 1500 grams): 1.5 to 3 meters per minute
      6. Maximum thickness: 150mm
    2. New Design
      1. Dimensions: 3000mm wide x 3820mm long x 2850mm high
      2. Grams per square meter: 5,000 and less
      3. Number of motors: 4
      4. Power of each motor: 0.75 + 5.5 + 5.5 + 5.5 kW
      5. Speed (for weight of 800 to 1500 grams): 1.5 to 3 meters per minute
      6. Maximum thickness: 80mm