NovaStar, Non-Woven Production Line, 2200mm, 200kg/h
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Description
Overview
Working width: 2200mm
Capacity: 200kg/h
Gram weight: 600-3000g/m²
Raw materials: polyester hollow fiber, polypropylene, compound two-component chemical fiber, 4080 chemical fiber
With control panels
Production Line Components
(3) Bale Openers
Model LDK-100 needle cloth bale opener
Machine width: 1100mm
Machine dimensions: 5200×1520×2500mm
Control mode: double-bucket on-off type
Deviation of gram weight: ±8 gram/pan
Power: 4.5kW
Weighing: electronic scale
Output: 12kg/h
With photoelectricity control
Machine main frames welded steel plates; beater and strip rollers made of steel roll; quantitative feeding; feeding motor 1.5kW with reducer; lift motor 1.5kW with reducer; beater and strip motors 0.75kW×2; belt drive
(1) Pre-Opener
Machine width: 1300mm
Machine dimensions: 6400×1600×1000mm
Power: 6.95kW
Output: ≤220 kg/h
Open mode: claw teeth opening
Feeding horizontal lattice: wooden
With powerful magnet for metal debris suction
Speed of transfer lattice: ≤10 m/min
Machine main frame made from mould casting and structural steel
Opening cylinder made of steel roller with spike tooth
Steel roller synchro-feeding
With photoelectricity control
With reverse control
Cotton fan is driven independently, motor 2.2kW
(1) Main Opener
With metal sawtooth opening
With powerful magnet for metal debris suction
Machine width: 1300mm
Output: 220kg/h
Speed of transfer lattice: ≤10m/min
Machine main frame made from mould casting and structural steel
Opening cylinder made of steel roller with spike tooth
Steel roller synchro-feeding
With photoelectricity control
With reverse control
Cotton blower is driven independently, motor 2.2kW
(1) Cotton Feeder
Machine width: 2350mm
Output: 280kg/h
Spick lattice driven by inverter
Cotton amount in the box controlled by photoelectric sensors
Adjustable vibrating plate
With dust-removing device
(1) Single-Cylinder, Double-Doffer High Speed Carding Machine
Machine width: 2500mm
Output: 280kg/h
Enclosed equipment with working table
Random-roll at front of doffer, cotton output controlled by inverter
Cotton feeding with metal debris preventive device, auto-stop and back-off control
Feeding roller and cylinder motors controlled by inverters
Fine cylinder diameter: φ1230mm
Doffer diameter: φ492mm
Single wet ratio: 8-16g/m²×2
Outlet speed: ≤45m/min
Power: 19.65kW
Output: 30-120 kg/h
Machine weight: about 10000kg
Circle run-out of cylinder: ≤0.04mm
(5) high-speed carding zones
With single strip roller
Fine cylinder motor: 15kW
Bearings for cylinders, licker-in, strip roller and transfer roll made by Wuxi Torrington
Needle cloth brand: Haimen Cakra
(1) Vertical Crosslapper
With inclined apron, double-roll clamp, reciprocating lapping, bottom-apron outlet
Vertical thickness controlled by reciprocating lapping: 30mm to 150mm
All motors controlled by inverter
Clamp apron for lapping: anti-static PVC leather apron
Input apron width: 2700mm
Input apron speed: ≤40m/min (adjustable)
Output apron width: 2700mm
Output apron speed: 1 to 12m/min (adjustable)
Irregularity of fiber web: ≤3% (any 3 points at right, middle and left side)
(1) Oven
Heated air circulation, penetrating mode
With 4 sets of blowers (15kW for each blower) controlled by inverter
Chainboards coated with Teflon
Oven length: 6000mm
Working width: 2700mm (chainboard width)
Temperature: ≤220°C
Working speed: 1-18m/min (adjusted by inverter)
Feeding type: upper and lower chainboard clamping
Heating: conduction oil and boiler circulation
Upper chainboard can go up and down
Chainboard made of manganese steel coated with Teflon
(1) Cooling System
Working width: 2700mm
Cooling motor: 2.2kW
Blowing mode: up and down
(1) Rewinder and Slitter
Working width: 2500mm
Line speed: 1-15 m/min
With (5) electric vertical blade and (1) crosscut blade
Length measured by photoelectric switch
Digital count
Rewinding roll made of seamless steel tube and coated rough-surface rubber
Vertical Crosslapper Models
Standard Design
Dimensions: 2700mm wide x 3750mm long x 2700mm high
Grams per square meter: 3,000 and less
Number of motors: 5
Power of each motor: 1.5 + 2.2 + 0.55 + 0.75 + 0.75 kW
Speed (for weight of 800 to 1500 grams): 1.5 to 3 meters per minute
Maximum thickness: 150mm
New Design
Dimensions: 3000mm wide x 3820mm long x 2850mm high
Grams per square meter: 5,000 and less
Number of motors: 4
Power of each motor: 0.75 + 5.5 + 5.5 + 5.5 kW
Speed (for weight of 800 to 1500 grams): 1.5 to 3 meters per minute
Maximum thickness: 80mm
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