Bruckner, Coating Line, 1980, 5000mm Working Width, Gas Heated, for Carpet Industry

Description

  1. Overview
    1. Bruckner coating line
    2. Working width: 5000 mm (adjustable to 4000 mm and 3700 mm carpet width)
    3. Year 1980
    4. Heated with natural gas
    5. Conceived for combined coating of regular tufted broadloom carpet as well as tufted synthetic turf carpet
    6. Maximum speed of 15 linear meters per minute on broadloom and 7 meters per minute on synthetic turf
  2. Line Stations
    1. Roll storage table and unloading station for carpet carts
    2. Sewing stand with cradle to unroll greige cloth
    3. J-box
    4. Beating roll device
    5. Presteam unit (perforated flat steam table)
    6. Bowing-slashing device
    7. Mitter foam applicator with adjustable width, fed by a Campen mixer (1 head): built in 1995, type CM1500G2-400-400-OD
    8. Press nip station for precoating broadloom
    9. Precoat station for synthetic turf (lick roll and scraper system) with 2 day tanks
    10. Precoat oven (length 15.6 m, 5 split zones, 10 burners - type Eclipse RM2/200HP of 150 kW each)
    11. Secondary backing dispensing unit: unrolling stand + singeing station and application device
    12. Secondary coating application station (fixed roll on table system) and 2 day tanks
    13. Mixer for precoat: Campen (1994), type CE2CR 1500G2 – 4500 – LD100 – 1MD
    14. Mixer for secondary coating: Campen (1997), type CF2CR 1500G2 – 4500 – 100 -1D
    15. Main drying oven (length 48.6 m, 16 split zones, 32 burners - type Eclipse RM2/200HP of 150 kW each) followed by 2 cooling zones of 6.48 meters length
    16. Heated pricking roll for synthetic turf perforation consisting of 12 rows with 73 pens
    17. Edge trimming and mechanical evacuation
    18. Campen compensator (1) with a capacity of 48 linear meters
    19. Shearing station with 2 shearing heads, Menschner type TS, hydraulic driven shearing heads
    20. Drilling station with 2 x 32 perforators, used for PU coated synthetic turf
    21. Campen compensator (2) of 64 linear meters followed by a guiding device
    22. Inspection stand and cutting station
    23. Campen compensator (3) of 96 linear meters
    24. ETF rolling up unit: half automated, type E-5300-045 (1999)
    25. Roll storage table
  3. Included Items
    1. Electrical spare parts are included
    2. Somati CO2 fire extinguishing station included
  4. Condition Notes
    1. Ovens contain asbestos, has to be removed at dismantling under Desso supervision