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ETS20130720-4, Hotmelt Gluing Mattress Production Line, 2200mm, 500-600 Mattresses/8h

ETS20130720-4, Hotmelt Gluing Mattress Production Line, 2200mm, 500-600 Mattresses/8h

Description

  1. Overview
    1. Maximum working width: 2200 mm
    2. Capacity: average 500 to 600 mattresses per 8 hour shift (depending on operator performance), assuming only one foam layer is used
    3. The overall system is controlled with one main control panel
    4. Line is for both pocket and bonnel springs; one button press toggles between the two, and all gluing dimensions will be set automatically without entering any dimensions
  2. Specifications
    1. Floorspace dimensions: 12400 mm x 2400 mm
    2. Includes two hotmelt glue guns for the edge: one gun with 8 nozzles (t-shaped) and one gun with 4 nozzles
  3. Machine Components
    1. Conveyor units: (1) 2300 mm silicon conveyor, LC2300-S; (1) 2300 mm silicon adjustable width conveyor, LC2300-ADJ; (1) press unit-silicon conveyor, LXY90, LPR
    2. Gluing units: (1) automatic sides gluing system, Fix-200; two silicon conveyors included
  4. Make of Components
    1. Gluing system: Robatech AG (Switzerland)
    2. Linear rails: THK (Japan)
    3. Cable: Helukabel (Germany)
    4. Electric group: Schneider (Germany)
    5. Pneumatic group: Festo-Univer (Italy)
    6. Motors: Omron-Panasonic (Japan)
    7. PLC: Omron-Panasonic (Japan)
  5. Description of Operation
    1. Feeding silicon conveyor – the desired layers are put on the conveyor according to reference bars; the system does not allow gluing unless the layer edges are not touching the reference bars (for accurate positioning)
    2. The layer from the 1st section is sent to 2nd section with the glue on its edges
    3. The spring and side foams are put on the bottom layer, while this operation is in progress the upper layer of the mattress is being prepared in 1st section and sent to the 2nd section; after all, two operators at this section take the upper surface and fix on the prepared mattress
    4. The mattress is pressed in order for it to have stronger bonding; this section also can be used as a waiting section