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ETS20130723-6, Hotmelt Gluing Mattress Production Line, 2200mm, 350 to 400 Mattresses/8-Hour Shift

ETS20130723-6, Hotmelt Gluing Mattress Production Line, 2200mm, 350 to 400 Mattresses/8-Hour Shift

Description

  1. Overview
    1. Maximum working width: 2200 mm
    2. Conveyor speed: 40 meters/minute
    3. Mattress height capacity: 0.3 to 19.5 inches
    4. Capacity: Average of 350 to 400 mattresses (if operators work with average efficiency); two layers for each panel are glued
    5. All gluing machines are able to work with any kind of mattress
    6. Simply choose the mattress type and the parameters are set automatically
  2. Gluing System Details
    1. In the first bridge there are 5 hotmelt guns in total: 2 guns for the edge gluing, 3 guns for the center gluing
    2. One of the 2 edge guns has 8 nozzles (T-shape); the other gun has 4 nozzles
    3. The three guns for center gluing can move pneumatically (zig-zag, arc shape)
    4. Felt-to-foam bonding
    5. The manual gluing unit has 2 spray guns with separate, 5-meter-long pipes
  3. Operation Description
    1. Feeding silicon conveyor – The desired layers are put on the conveyor according to reference bars: the system does not allow the gluing unless the layer edges do not touch the reference bars (for accurate positioning). In this section both the edge and center gluing is performed.
    2. The operator in the 1st section come and put the felt on the stainless steel slider ramp, then when the glued foam from the 1st section comes below the slider ramp, the operator press the foot button and the slider automatically gets steeper in order for the felt to slide through the foam.
    3. The layer from the 2nd section is sent to 3rd section with the glue on its edges.
    4. The spring and side foams are put on the bottom layer, while this operation in progress upper layer of the mattress is being prepared in 1st section and sent to the 3rd section. After all two operators at this section take the upper surface and fix on the prepared mattress.
    5. The mattress is pressed in order for it to have stronger bonding, this section also can be used as waiting section.
    6. The two operators here firstly transfer the hotmelt glue with manual guns and fix the upper layer.
    7. In this section the mattress flips.
    8. The two operators here transfer the hotmelt glue with manual guns and fix the lower layer. After that they put the border fabric.
    9. This unit is a Robatech hotmelt gluing application system with 2 output pipes. Pipes are 5 meters long. The tank is 8 liters.
  4. Machine Components
    1. Conveyor units: (4) 2300 mm silicon conveyors, LC2300-S; (1) flipping conveyor ramp, LFL-RAMP; (1) press unit, LPR
    2. Gluing units: (1) automatic sides & center hotmelt gluing unit, FIX-230, two silicon conveyors included; (1) automatic additional ramp system, FIX-FELT; (1) manual Robatech spray guns: 2 x 5 meters - 8 liters
  5. Make of Components
    1. Gluing system: Robatech AG (Switzerland)
    2. Linear rails: THK (Japan)
    3. Cable: Helukabel (Germany)
    4. Electrical group: Schneider (Germany)
    5. Pneumatic group: Festo-Univer (Italy)
    6. Motors: Omron-Panasonic (Japan)
    7. PLC: Omron-Panasonic (Japan)
  6. Dimensions
    1. Floor space dimensions: 19300 mm x 2300 mm