Description Overview Installed power, voltage: 150-200 kwh, no cooling machine included Water consumption: 7 liters/kg of chicken (poultry) Steam consumption: 600-700 kg of steam per hour You need steam generator to run this line Year: 1994-1996 except: Automatic cutting machine - year 2004 v. Automatic machine for removing entrails - year 2004 v. Automatic cleaner call - year 2004 Automatic separator of necks - year 2004 v. Modernization of software production management and monitoring took place in 2000 Please note that the line includes cooling of chickens Is the part of second circuit Description To improve the quality of fresh poultry chickens must be cooled as quickly as possible The cooling tunnel Linco is achieved constant stream of cold dry air (0-3 C), which flows trough running around the outside and chickens It also prevents does not freeze wings and thighs Chickens while hanging side by side on two-point hooks without touching each other Unlike conventional cooling systems, cooling is significantly increased, which leads to very rapid cooling of the surface of the chickens Thus effectively avoiding a beginning of bacterial growth When an uninterrupted cooling chain is possible in this way cooling to sell chickens as fresh 8-10 days The nozzle and the belt are completely made of stainless steel Technological Needs Temperature chickens when entering the cooling tunnel is 39 C The temperature measured after leaving the cooling tunnel, and after equalization period of 30 minutes should be in the range 0-4 C The tips of the wings may not be frozen Management and Control System The system, which is based on PLC manages and controls all functions of the cooling system The operator terminal can be installed up to 15 meters from the junction boxes This terminal allows you to check all information on the cooling process After setting all the parameters, and the timer is running semi-automatically However, it is possible to install a second terminal to a distance of 200 meters The settings can be controlled automatically by weight of chickens by weighing photocell system of registration weight of chickens Remaining Chickens in the Tunnel Overnight It is possible to leave the chickens overnight in a tunnel We developed a program for the cooling and defrosting overnight Cooling System Air cooling system is based on ammonia as a coolant Ammonia is pumped from a central collector circulation pump liquid to the evaporator Electric control valves to control the pressure in each row evaporator controls the flow of ammonia Air coolers are made of stainless steel with the exception of blades that are made of aluminum List of Machines - First Circuit Palletizer + platform Weight bt - ongoing weight of poultry Dishwasher crates of live poultry Transport chain line circuit 1 Stunner poultry Cutter of poultry Table for giving blood out Steam bath Table for giving feather out Counter poultry Shear head screw Dishwasher hooks - 1 circuit Separator bowel Automatic changing machine List of Machines - Second Circuit Automatic machine for kloaks Automatic cutting machine Automatic cleaner call Automatic machine for cutting necks Automatic vacuum cleaner lungs Automatic washing body cavities Conveyor, separation Vending stomachs Screw conveyor Machine for stomachs Screw cooler offal - stomachs Screw cooler offal - necks, hearts Diaphragm pump necks Dishwasher chickens Air cooling chickens Conveyor line chain - circuit 2 List of Machines - Third Circuit (Packer) Conveyor chain - 3rd circuit Line weighing on the packaging of poultry Weighbridge Outfeed conveyor Auxiliary Operations Hydraulic press control system and the feathers Separator Pump feathers Press the feathers Waste container transportations Separator on feathers Waste container and trolleys About 4-5 containers (12 m each) needed
