Cheese and Dairy Products Factory, 2007, 50,000 Liters/Shift Capacity, Stainless Steel Equipment

Description

  1. Overview
    1. All equipment year: 2007
    2. Machinery and equipment stainless steel
    3. Processing capacity depends on the structure of production each day
    4. Estimated volume of milk that can be processed is 50,000 liters per shift
    5. Finished products that are made are: fresh products, 0.175 and 0.400 kg yogurt, sana up to 0.400 kg, skim milk up to 0.400 kg, sour cream in 0.200, 0.400, 0.900, 5 kg
    6. Volume of milk that can be processed at the fresh products section is 5,000 to 7,000 liters per shift, according to weight and structure
    7. Resulted milk is packed in 1 liter bags at different percentages of fat (3,000 liters per hour) and packed in cardboard boxes at different volumes and fat percentage (2,000 liters per hour)
    8. Nominal capacities of the equipment for other products: fresh sweet cow cheese 4,000 liters of milk per day, salty cheese at different weights 10,000 liters of milk per day, pressed cheese in different shapes and weights 25,000 liters of milk per shift, mozzarella at different weights, cream and processed cheese with sour cream in tube 500 kg per shift
    9. All machines are new and automated
    10. Working programs established under the control of a technologist from digital billboard
    11. Multiple parameters can be set, like time, pressure, temperature, volume, manual or automatic modes and washing cycles depending on what is intended to be processed
    12. Plant has steam network technology, cold water, hot water, compressed air, and is divided into sections
  2. Thermal Section
    1. “Certuss” made steam boiler technology on natural gas, with a capacity of 1,500 kg steam per hour
    2. Boilers for heating and hot water, pump and distribution network for cold water and hot water
  3. Reception Section
    1. Equipment made by Agromet, Hungary
    2. Filtering and measuring receiver unit with function for cooling the milk with icy water, capacity 10,000-12,000 liters per hour
    3. Three storage tanks of 10,000 liters each and one of 2,000 liters
    4. Control and routing panel for milk
  4. Department For Pasteurization
    1. Equipment made by Agromet, Hungary
    2. Large pasteurizer with 10,000 liters per hour and homogenizer with 10,000 liters per hour for fresh products, cheese and milk
    3. Small pasteurizer and homogenizer with 500 liters per hour for sour cream
    4. Separator, Italian brand “Seital,” with 10,000 liters per hour processing capacity
    5. 400 and 600 liter tanks for whipped cream
  5. Fresh Product Sector
    1. Rotating machine for packaging in cups
    2. Four tanks of 600 liters for sowing lactic cultures; they can warm up to 95 degrees and cool to 1-2 degrees based on technological steam and icy water
    3. Two tanks of 2,000 liters for milk
    4. Bag packing machine with a capacity of 3,000 liters per hour (“Multipak” Italian brand)
  6. Cardboard Box Milk Packaging Department
    1. Packing machine (“Multipak” Italian brand)
    2. Boxing machine
  7. Department For Icy Water And Compressed Air
    1. Air compressor working at 12 atm and 4,000 liters per hour with air cooling system to avoid condensation (German brand)
    2. Glacial water station with 70 kW per hour and a 6 cm of glycol tank
    3. Cooling unit
  8. Cheese Department
    1. Two vats of 3,000 liters each, where milk can be cooled or heated, with coagulator cutter and siphoning of the buttermilk
    2. Brining vat with crane and brining tank
    3. Cheese melting aggregate
    4. Vacuum packaging machinery and thermocontractible machinery
  9. Cream And Processed Cheese Department
    1. Steppan kutter working under vacuum with a capacity of 80 kg per charge and 3,500 rot per minute
  10. Facilities And Infrastructure
    1. For each product, there are packing, ripening, and storage rooms
    2. Two refrigerating rooms for fresh products and one freezer room
    3. In a separate wing, a warehouse for finished products with two freezer-refrigeration rooms
    4. Three fully equipped laboratories: physico-chemical, microbiological, and one for the reception of milk – raw material
    5. Suppliers of milk – raw material are from Arad, Bihor, and Timis county
    6. Total volume of milk at this time is 8,000 liters per day
    7. To ensure raw material quantity and good prices, the company has contracts with large farms from Hungary which can deliver up to 50,000 liters of milk daily
    8. Company is working according to the standard ISO 22000, but food safety system HACCP is also implemented
    9. Since opening, the company has been authorized to operate with oval stamp, L 144 EU
    10. Factory has all corporate standards and manufacturing licenses required, authorized by Department of Agriculture
    11. Wastewater treatment plant works on the parameters imposed by the environmental standard NT 01/2005
  11. Additional Machinery And Equipment
    1. Aggregate cheese
    2. Cooling system macrocellular
    3. Compressor series
    4. PT wash sink with 3 compartments
    5. Vacuum machine with 2 compartments
    6. Food cutter lit cap
    7. 4 containers with portcont
    8. Crane system series
    9. Valve brine
    10. Training system brine
    11. Automatic air pressure
    12. Closed system of pre-cooling, tower
    13. Homogenizer 500 liters per hour
    14. System maintenance PT pasteurized
    15. Pasteurized 500 liters per hour cream
    16. 2 PT normalization - tank vane Frisc
    17. Milk tank buffer normalization
    18. Packaging automatic milk 22
    19. Automatic packaging
    20. Lit 5000 homogenizer
    21. Lit 3000 milk separator
    22. Lit 5000 milk pasteurized
    23. CIP instal PT wash reception area
    24. Milk tank cap 2000 liters
    25. Milk tank storage tank
    26. Heat exchanger
    27. Milk meter galactometru
    28. Tubular filter pump supply
    29. Bleed tank
    30. Automatic clips
    31. Device for cheese slices
    32. Packaging machines cup PT prod vas
    33. Milk packaging machines boxes
    34. Machinery icebox
    35. Boiler
    36. Waste water treatment plant
    37. 3 meals work
    38. 2 valves cas 399-27-01 02 3000 liters
    39. Lit 400 3 for cream
    40. Unitech system
    41. Computer system
    42. Valve inoculation liters
    43. IR Alizee 12000
    44. Air Alizee 9000
    45. Alexa aerothermal
    46. Alexa aerothermal
    47. K2 washers 14 plus
    48. Tank ball contract
    49. Drill bank
    50. Calculator 12 digit
    51. Computer desk
    52. PBX
    53. Thermometer calibration certificate
    54. Hammer
    55. LG 12000 climate class A
    56. Magnetic flipchart
    57. Seals sleepers
    58. Blitz brand C18
    59. Matrita
    60. Fiscal memory micro orgtech
    61. Internet modem Vodaf
    62. Waist pants
    63. Overalls
    64. Office chair
    65. Sensor Camozzi
    66. Caps work
    67. Caps work
    68. Sharp 12000 BTU
    69. Stand sale
    70. Digital thermometer
    71. Trust 550VA UPS
    72. Metal fan
    73. Conveyor milk bag packing machine
    74. Basin laid with underlay PT water collection
    75. Room cold outside hall
    76. Room cold outside hall
    77. Locker cabinet table 3 door
    78. Electronic weighing 30 kg
    79. 800L stainless steel tank
    80. Refrigeration hall maturation
    81. Electric radiators
    82. Plastic tank 1000L
    83. Ariston water heaters
    84. Radiators
    85. Climate systems Alizee