Description Overview One used dry process cement plant Main equipment supplied by reputed European manufacturer Rated for 1500 mt/day or 500,000 mt/year Electrics for 50 Hz Commissioned in late 1989, clinker production stopped in 2000 and restarted in 2004 Plant closed again in 2009 due to market conditions Since then the plant has been started and run periodically; it ran for the last time in January 2012 Pre-Blending Raw Material Storage System Four feed hoppers with variable speed belt feeder Feed conveyor system with transfer tower Steel storage building, 30000 mt capacity Stacking conveyor with slewing system Circular blending/reclaim system with harrow and scraper chain Reclaim conveyor to raw mill Additive bins, belt feeders, transfer conveyors Raw Milling System 4.2 m x 11.25 m raw ball mill, capacity 120 mt/hour Trunnion bearing supported, HP/LP lube system Girth gear and pinion drive, gear lubrication system Parallel shaft gear reducer with oil cooling system 2500 kW 50 Hz drive motor Barring drive with gearbox and electric motor and brake Hot gas generator Air separator Bucket elevator Air slides with fans Steel raw grinding department building Raw Meal Homogenizing Silo Combined blending and storage of raw meal Complete with four blowers, 4-way valve Pyroprocessing System Airlift with blower, standby blower 4-stage cyclone preheater Steel preheater tower Preheater tower lift Precalciner, coal fired Preheater fan Conditioning tower 4.0 m x 88 m rotary kiln Four support stations with tires and trunnion roller sets Thrust roller with hydraulic system Kiln main drive with girth gear, pinion, gearbox, drive motor Kiln barring drive with brake Ten planetary coolers Kiln burner coal/oil Pfister coal feeders for kiln burner, precalciner burner Electrostatic precipitator with fan Clinker Storage and Handling System Clinker pan conveyor Circular clinker storage building Coal Grinding, Storage and Feeding Drag chain feeder, two vibro feeders, two conveyors Raw coal hopper, raw coal silo Coal mill, vertical “E” type, 300 kW, 10 t/h, 90% -90 microns Two fine coal silos with load cell and filter, blowers Recirculation fan Main filter with fan Hot gas generator Fire suppression equipment Steel coal grinding department building Cement Grinding 4.0 m x 14 m cement ball mill Trunnion bearing supported, HP/LP lube system Girth gear and dual pinion drive, gear lubrication system Two parallel shaft gear reducers with oil cooling system Two 1500 kW 50 Hz drive motors Two barring drives with gearbox and electric motor and brake F.L. Smidth Sepax air separator, separator fan Feed conveyors Bucket elevator Air slides with fans, screw conveyors Cement mill draft fan Dedusting filter with fan Four feeders for clinker, gypsum, additives Airlift system Two gypsum silos Two fly-ash silos Steel cement grinding department building Packing and Dispatch Department Bucket elevator 8-spout F.L. Smidth rotary bag packer, 25 kg or 50 kg bags Bag elevator Dust collector with fan Bag handling conveyors Moeller automatic palletizer Pallet shrink wrap machine Three FLS Fluxo filling devices for bulk truck loading Steel packing department building Ancillary Equipment Control system Electric switchgear Transformers Air compressors Emergency diesel generator Overhead cranes and hoists Steel shed for gypsum, bauxite and coal storage Instrumentation including kiln shell heat scanner, kiln camera, kiln outlet pyrometer Material samplers Dust monitor Lab equipment
