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Reifenhauser-Reimotec, Monofilament Line #2, 80mm Screw, 180-200 m/min, 180 kg/h

Description

  1. Overview
    1. For PP and HDPE
    2. Monofilament line # 2
    3. Extrusion manufacturer: Reifenhauer-Reimotec
    4. Maximum line speed: 180 - 200 m/min
    5. Minimum line speed: 180 - 200 m/min
    6. Maximum number of filaments: 240
    7. Minimum number of filaments: 240
  2. Previous Service
    1. Maximum throughput: 180 kg/h @ 600 denier
    2. Typical melt flow range: < 1-1.5 HDPE
  3. Blend System
    1. Manufacturer: TSM
    2. Model: Sigmabatch SBB-200
    3. Hoppers: 4 component + 1 resin (5/6)
    4. Gravimetric or volumetric: Gravimetric
    5. Maximum feed rate: 650 kg/h
    6. Year: 2000
  4. Extruder
    1. Manufacturer: Reifenhauer
    2. Model: RH-1101-1-1-80-30
    3. Screw diameter: 80 mm (3.15)
    4. Extruder L/D: 30 D
    5. Air or water cooled: Air
    6. Estimate kg/h: 180 kg/h
    7. Year: 2004
  5. Extruder Line Controls
    1. PLC: S7-300
    2. Temperature controller: Heat control with S7-200
    3. HMI: Siemens TP177A
  6. Extruder Motor
    1. Manufacturer: Siemens
    2. Voltage: 400 V
    3. Amps: 275 A
    4. Power: 155 kW (210 hp)
    5. RPM: 1150 RPM
    6. Year: 2005
    7. Motor AC or DC: AC
    8. Motor feedback device (encoder information): Servo
    9. Manufacturer/model of drive: Lenze 9300 vector
  7. Extruder Gearbox
    1. Manufacturer: Reifenhauer
    2. Ratio: XCIL33-T66-H14-7-23-432
    3. Year: 2005
  8. Screen Changer
    1. Manufacturer: Not specified
    2. Type: Not specified
  9. Melt Pump
    1. Manufacturer: Mahr Feinprüf
    2. Type: 70 cc/rev
    3. Motor: Lahmeyer + Co. type GC4/35-11.5; 0.55-5.3 kW
  10. Die
    1. Die hole: 120 holes - different sizes (400-600, 1000-1200 denier & flat monofilament)
    2. Number of working heads: 2
  11. Quench System
    1. Type: Water bath - demineralized water close loop
    2. Size: 890 x 1650 x 508 mm (35 in x 65 in x 20)
    3. Control: Plates heat-exchanger chilled water
    4. Cooling GPM: 20 m³/h
  12. Water Removal System
    1. Description: Double
  13. 1st Draw Stand
    1. Year: 1997
    2. Motor size: 11 kW (15 hp)
    3. Roll diameter and number of rolls: D. 240 mm (9.5) / 7 rolls
    4. Roll width: 590 mm (23)
    5. Roll coating type: Chrome
    6. Nip roll diameter and number of rolls: D. 160 mm (6.3) / 2 rolls (can #1 & #7)
    7. Nip roll width: 620 mm (24.4)
  14. Draw Section
    1. Air or water or surface: Water
    2. Manufacturer/model number: Reifenhauer / TKC140/3000
    3. Heating power installed: 4 x 9 kW = 36 kW
    4. Maximum temperature: 99 °C
    5. O/A length of passage: 1370 x 3000 mm (54 in x 118)
  15. 2nd Draw Stand
    1. Manufacturer/model number: Reimotec
    2. Year: 2004
    3. Motor size: 11 kW AC - freq. inverter Lenze 21 kW
    4. Roll diameter and number of cans: D. 230 mm (9) / 7 cans
    5. Roll width: 1050 mm (41.3)
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: D. 140 mm (5.5) / 1 roll (can #7)
    8. Nip roll width: 1030 mm (40.5)
  16. 2nd Draw Oven
    1. Manufacturer/model number: Reifenhauer / TKC140/3000
    2. Length: 3000 mm (118)
    3. Heat power: 1 x 24 kW + 1 x 6 kW = 30 kW
    4. Fan power: 7.5 kW
  17. 3rd Draw Stand
    1. Manufacturer/model number: Reifenhauer
    2. Motor size: 15 kW, AC, Lenze
    3. Roll diameter and number of cans: D. 240 mm (9.5) / 7 rolls
    4. Roll width: 590 mm (23)
    5. Roll coating type: Chrome
    6. Nip roll diameter and number of rolls: D. 160 mm (6.3) / 1 roll (can #7)
    7. Nip roll width: 620 mm (24.4)
  18. Annealing Oven
    1. Manufacturer/model number: Reimotec / TKD 110/4000
    2. Year: 2004
    3. Length: 4000 mm (157.5)
    4. Heat power: 2 x 30 kW = 60 kW
    5. Fan power: 2 x 4 kW = 8 kW
  19. Annealing Section
    1. Manufacturer/model number: Reifenhauer
    2. Year: 2004
    3. Roll diameter and number of cans: D. 240 mm (9.5) / 3 rolls
    4. Roll width: 590 mm (23)
    5. Motor size: 15 kW, AC, Lenze
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: D. 140 mm (5.5) / 1 roll (can #3)
    8. Nip roll width: 570 mm (21.25)
  20. Winders
    1. Type: Sicosa
    2. Year: 1997
    3. Model: BM-128
    4. Number of winders: 128 x 2 = 256
    5. Motor size: 250 W (0.34 hp)
    6. Tier levels: 4
    7. Speed: 180 m/min
    8. Traverse length: 410 mm (16.15)
    9. Tube size: 90 mm (3.54)
    10. PLC: Omron CQM1A-10CDR-A-VI
    11. Curse drive: Yes
    12. Winder spindle diameter: 90 mm
    13. Gaps between winder spindles: 320 mm