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Reifenhauser-Reimotec, Monofilament Line #3, 1981/2000, 70mm Extruder, 180-200 m/min, 240 Filaments

Description

  1. Overview
    1. For PP and HDPE
    2. Monofilament line # 3
    3. Extrusion manufacturer: Reifenhauser-Reimotec
    4. Maximum and minimum line speed: 180 - 200 m/min
    5. Maximum and minimum number of filaments: 240
    6. Maximum throughput: 180 kg/h @ 600 denier
    7. Typical melt flow range: < 1-1,5 HDPE
  2. Blend System
    1. Manufacturer: TSM
    2. Model: Sigmabatch SBB-200
    3. Hoppers: 4 component + 1 resin (5/6)
    4. Gravimetric or volumetric: Gravimetric
    5. Maximum feed rate: 650 kg/h
    6. Year: 2000
  3. Extruder
    1. Manufacturer: Reifenhauser
    2. Model: RH-801-1-10-33V
    3. Screw diameter: 70 mm (2,75")
    4. L/D: 33 D
    5. Air or water cooled: Air
    6. Estimated throughput: 150 kg/h
    7. Year: 1981
  4. Extruder Line Controls
    1. Manufacturer/model of drive: Siemens Simoreg
    2. PLC: Dynisco
    3. Temperature controller: Omron E5AK
    4. HMI
  5. Extruder Motor
    1. Manufacturer: Garbe-Lahmeyer
    2. Voltage: 440 V
    3. Amps: 145 A
    4. Power: 58 kW (79 H.P.)
    5. RPM: 1750 RPM
    6. Year: 1981
    7. Motor AC or DC: DC
    8. Motor feedback device: Tacometer TDP 0,2 S-4
    9. Manufacturer/model of drive: Hübner Electromaschinen
  6. Extruder Gearbox
    1. Manufacturer
    2. Ratio
    3. Torque
    4. Year
  7. Screen Changer
    1. Manufacturer: Kreyenborg
    2. Type: K-SWG-101
  8. Melt Pump
    1. Manufacturer: Mahr Feinprüf
    2. Type: 70 cc/rev
    3. Motor: Lahmeyer 5,5 kW
  9. Die
    1. Die hole: 120 holes - different sizes (400-600, 1000-1200 denier & flat monofilament)
    2. Number of working heads: 2
  10. Quench System
    1. Type: Water bath - demineralized water closed loop
    2. Size: 762 x 1397 x 483 mm (30" x 55" x 19")
    3. Control: Plates heat-exchanger chilled water
    4. Cooling GPM
  11. Water Removal System
    1. Description: Double
  12. 1st Draw Stand
    1. Manufacturer/model number: A&C Rosig
    2. Year: 2000
    3. Motor size: 5,5 kW (7,5 H.P.)
    4. Roll diameter and number of rolls: D. 235 mm (9,25") / 7 rolls
    5. Roll width: 820 mm (32,3")
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: D. 110 mm (6,3") / 2 rolls (can #1 & #7)
    8. Nip roll width: 800 mm (31,5")
  13. Draw Section
    1. Air or water or surface: Water
    2. Manufacturer/model number: Lytzen
    3. Heating power installed: 2 x 9 kW + 2 x 9 kW + 3 x 9 kW = 63 kW
    4. Maximum temperature: 99 °C
    5. Overall length of passage: 5000 mm (197")
  14. 2nd Draw Stand
    1. Manufacturer/model number: Reimotec
    2. Year: 2004
    3. Motor size: 11 kW AC - frequency inverter Lenze 21 kW
    4. Roll diameter and number of cans: D. 230 mm (9") / 7 cans
    5. Roll width: 1050 mm (41,3")
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: D. 140 mm (5,5") / 1 roll (can #7)
    8. Nip roll width: 1030 mm (40,5")
  15. 2nd Draw Oven
    1. Manufacturer/model number: Reifenhauser / TKD140/3000
    2. Year: 1981
    3. Length: 3000 mm (118")
    4. Heat power: 2 x 6 kW + 2 x 18 kW = 48 kW
    5. Fan power: 2 x 7,5 kW = 15 kW
  16. 3rd Draw Stand
    1. Manufacturer/model number
    2. Year
    3. Motor size: 16,7 kW, 1950 RPM
    4. Roll diameter and number of cans: D. 230 mm (9") / 7 rolls
    5. Roll width: 1220 mm (48")
    6. Roll coating type: Chrome
    7. Nip roll diameter and number of rolls: D. 140 mm (5,5") / 1 roll (can #7)
    8. Nip roll width: 1190 mm (46,85")
  17. Annealing Oven
    1. Manufacturer/model number: Reimotec / TKD 110/4000
    2. Year: 2004
    3. Length: 4000 mm (157,5")
    4. Heat power: 2 x 30 kW = 60 kW
    5. Fan power: 2 x 4 kW = 8 kW
  18. Annealing Section
    1. Manufacturer/model number: Reifenhauser
    2. Year: 1981
    3. Roll diameter and number of cans: D. 230 mm (9") / 3 rolls
    4. Roll width: 1220 mm (48")
    5. Motor size: 6,1 kW - 1.500 RPM
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: D. 140 mm (5,5") / 1 roll (can #3)
    8. Nip roll width: 1190 mm (46,85")
  19. Winders
    1. Type: Sicosa
    2. Year: 1999
    3. Model: BM-128
    4. Number of winders: 128 x 2 = 256
    5. Motor size: 250 W (0,34 H.P.)
    6. Tier levels: 4
    7. Speed: 180 m/min
    8. Traverse length: 410 mm (16,15")
    9. Tube size: 90 mm (3,54")
    10. PLC: Omron CQM1A-10CDR-A-VI
    11. Curse drive: Yes
    12. Winder spindle diameter: 90 mm
    13. Gaps between winder spindles: 320 mm