NovaStar, MM136, Production Line of High Tenacity Fine Denier Nylon 66 Multi-Filament Yarn, 6 Spinning Positions, 210D-350D, 500kg/day Capacity (New)

Description

  1. Overview
    1. Number of spinning machines: 1
    2. Number of spinning positions: 6
    3. Denier per filament: 210-350D
    4. Number of filaments: 36, 48, or customized
    5. Tenacity of single filament: ≥7.5 g/D
    6. Winding speed: 2500-2800 m/min
    7. Yield: 168 tons/yr (or 500 kg/day) based on 210D, 2500 m/min
    8. Power of machine: drag power 35 kW, heating power 80 kW
  2. Configuration
    1. Screw extruder (1 set, for nylon 66 specifically)
      1. Diameter: 45 mm, L/D 25
      2. Drag power: 11 kW
      3. Heating power: 4.5 kW
      4. Mode of speed regulation: AC frequency control
      5. Screw rotating speed: 20-80 r/min
      6. Weight: 0.8 tons
    2. Extruding head (1 set)
      1. Heating mode: diphenyl vapor
      2. Designed temperature: 280-320 °C
      3. Designed pressure jacket: 0.25 MPa
      4. Manifold: 25.0 MPa
    3. Melt line (1 set)
      1. Heating mode: diphenyl vapor
      2. Designed temperature: 320 °C
      3. Designed pressure jacket: 0.25 MPa
      4. Manifold: 25.0 MPa
    4. Spinning beam (1 set)
      1. Style: single side operation
      2. Number of spinning positions: 6
      3. Heating mode: diphenyl vapor
      4. Designed temperature: 320 ± 1.5 °C
      5. Designed pressure: 0.25 MPa
      6. Material of insulation box: stainless steel
    5. Spin pack (15 sets, provided by 1:2.5)
      1. Style: installed from the bottom
      2. Number of spinnerets: 1 per block
      3. Filtration: metal mesh and sand filter
      4. Designed pressure: 20 MPa
      5. Material: stainless steel
    6. Spinneret (15 sets, 1:2.5)
      1. Effective diameter: 90 mm
      2. Number of apertures: 36, 48, or customized
      3. Shape of apertures: round
    7. Spinning pump (1 set)
      1. Style: 1 input, 6 outputs
      2. Technical: 6 × 4.5 cc/r
    8. Gearing equipment for spinning pump (1 set)
      1. Style: vertical
      2. Drag mode: one spinning pump per position
    9. Quenching unit (1 set)
      1. Air flow: vertical to fiber
      2. Filter area: 1800 × 900 mm
      3. Flow rate: 0.6 ± 0.1 m/s (adjustable)
      4. Material: stainless steel
      5. Cooling method: depends on the location of the customer
    10. Yarn chute (1 set)
      1. Style: rectangular
      2. Material: aluminum alloy
    11. Draw machine frame (1 set)
      1. Material: steel, stainless steel for the surface
      2. Technical: 1 machine per spinning position
    12. Oil and spin finish system
      1. Oil piping and pre-tangle unit: 1 set
      2. Spin finish roll: 2 sets per position
      3. Size of roll: 150 × 210 mm
    13. Heating godet (4 pairs)
      1. Size: 190 × 350 mm
      2. Transmission power: 3 kW
      3. Heating power: 5 kW
    14. Winder (1 set)
      1. Model: BW4440 (automatic)
      2. Spindle length: 920 mm
      3. Winding speed: 2000-3200 m/min
      4. External diameter of yarn package: 380 mm
    15. Dowtherm system: provided by customer
  3. Equipment List
    1. Screw extruder, model Ø45 L/D25, quantity 1 set
    2. Extruding head, quantity 1 set
    3. Melt line, quantity 1 set
    4. Spinning beam, model 1 position, quantity 1 set
    5. Gearing equipment, quantity 1 set
    6. Spinning pump, model 6×4.5 cc/r, quantity 1 set
    7. Spinning pack, quantity 15 sets
    8. Spinneret, quantity 15 sets
    9. Quenching unit, quantity 1 set
    10. Yarn chimney, quantity 1 set
    11. Draw machine frame, quantity 1 set
    12. Spinning finish system, quantity 1 set
    13. Heating godet, model Ø190×350 mm, quantity 8 sets
    14. Automatic winder, model BW440T, quantity 1 set
    15. Electric control system, quantity 1 set