Neumag, BCF Spin Draw Texturizing Plant, 1996, 6 Positions, 3 Extruders, 1000-3000 Dtex

Description

  1. Overview
    1. Neumag 1 x 6 positioned 2-end BCF spin draw texturizing plant for the production of solution dyed monocoloured polypropylene yarn.
    2. Plant with 2 x 2 positions, totally 3 extruders.
    3. Year: 1996.
  2. Technical Data
    1. Number of extruders: 3.
    2. Extruder capacity: 3 x 150 kg/h.
    3. Number of spinning positions: 6.
    4. Number of spinning positions per extruder: 2.
    5. Pitch: 1000 mm.
    6. Number of ends per spinning position: 2.
    7. Yarn titer range: 1000-3000 dtex.
    8. Number of filaments (proposal): 135.
    9. Dpf: 158 tex.
    10. Filament cross-section: trilobal.
    11. Number of texturizing positions: 6.
    12. Production speed average: 2400 m/min.
    13. Texturizing speed max.: 3000 (3.400) m/min.
    14. Number of ends per texturizing position: 2.
    15. Efficiency: 97%.
    16. Number of winders: 6.
    17. Number of bobbins per winder: 2.
    18. Size of bobbin tubes: id/od 73/80 mm, length 292 mm.
    19. Size of bobbins: stroke 250 mm, max 320 mm, max volume 18.8.
    20. Winder type: 3002 R.
  3. Production Capacity Table
    1. At 1600 dtex, 2 ends per position, take-up speed 2400 m/min: capacity 268 kg/h, 6.43 t/day.
    2. At 1800 dtex, 2 ends per position, take-up speed 2400 m/min: capacity 301 kg/h, 7.22 t/day.
    3. At 2000 dtex, 2 ends per position, take-up speed 2400 m/min: capacity 334 kg/h, 8.02 t/day.
    4. Based on 97% efficiency.
  4. Plant Equipment Description
    1. Conveying and metering system.
    2. Extrusion system.
    3. Spinning equipment.
    4. Quenching equipment.
    5. Draw-texturizing machine.
    6. Process and control system.
    7. Electrical equipment for 6 positioned BCF line.
    8. Cabling.
    9. 1 pcs 6 position / 3 extruder Neumag BCF line (year 1996).
    10. 1 pcs steel structure (it was welded type then at 2013 completely changed with new bolt+nuts type to easy erection and demontage).
    11. 2 pcs 90 kW / 10 bar Ecomac brand air komressor (year 2012).
    12. 1 pcs 32 m3 air drier (year 2012).
    13. 1 pcs water cooling chiller 250000 kcal (year 2004).
    14. 1 pcs preheating oven (year 2013).
    15. 1 pcs spinneret burning oven (year 2013).
  5. Condition and Maintenance
    1. Machine is in running condition.
    2. At 2002 and 2012 we made revision at many parts of machine.
    3. Many godets, mechanical parts and etc was renewed.
    4. All electrical cables and connections, water, air and duct pipes are completely renewed at 2012.
    5. All winders are checked and well cared.
    6. Steel structure was established new at 2012.
    7. Godets and texture parts mainly renewed.
    8. All the time machine in good condition to run anytime without any problem.
    9. Yarn quality is quite well and can make export to all over world without problem.