Miniroller, Panel Cut-3000, 120" Width, Automatic Panel Cutting Machine

Description

  1. Overview
    1. Automatic panel cutting machine for fabrics
    2. Fabric width 120 in
    3. Used by the bedding and curtain industries, home textiles industries, mattress manufacturers, sheet manufacturers, and volume panel cutting
  2. Benefits
    1. One person operation
    2. Easy and quick loading
    3. De-skills cutting operation
    4. Flexibility and efficiency
    5. Accurate lengths save fabric
    6. Batching saves time
    7. Multiple ply cutting
    8. Roll, flat or folded input
    9. Pre-hemmed bin input
    10. Robust, ergonomic and space saving design
  3. Advantages
    1. Single person operation; during automatic cutting the operator is free for other jobs
    2. Accepts rolls, flat (1, 2 and 4 fold) from pallets and pre-hemmed from bins, single and multiple plies
    3. Automatic stacking and batching; removable stacking bars
    4. Simple and flexible plc programming de-skills the cutting operation; built in counters for total material consumption and number of cuts
    5. Conveyor belt fed delivery of material to cutting box; reduces stretch and distortion; wrinkles are gently pulled out due to differential belt speeds
    6. Reverse and re-roll for part roll cutting and fault cutting
    7. Automatic loading relieves operation fatigue
  4. Controls
    1. The controls are well laid out and simple to operate; many safety and operational features are built into the microprocessor; this aids operators to quickly learn how to set varying lengths and batches
  5. Specifications
    1. Works width: 280, 300, 320 cm (110, 118, or 126)
    2. Power: 240 vac 1 ph
    3. Air: 85 cfm @ 80 psi (3 lt p.m. @ 5.5 bar)
    4. Footprint 320 cm machine
    5. Base 3.45 x 2.85 mt
    6. Cutter box width 4.6 mt at 1.7 mt height
  6. Standard Equipment
    1. Belt feed: 1.0 hp 180 vdc pm motor, 50 mm belts @ 50 pitch
    2. Cutter feed: 0.5 hp 180 vdc pm motor, differential belt speeds
    3. Plc and screen: omron
    4. Capacity: max on-board roll diameter: 450 cm, 100 kg
    5. Speed: belt speed - 30 mt per minute
    6. Eg cycle time: 1.85 mt takes 7.5 sec, 2.4 mt takes 8.6 sec
    7. Cutter throat capacity: 18 mm compression above/below cut
    8. Safety: ce compliant; built-in safety software; guarded
    9. Optional: vertical slitters, hot wire cutter, pole dispensers
  7. Operation
    1. The panel length and number per batch are entered into the plc screen and stacking bar timer adjusted to suit; if fitted, the vertical slitter positions are adjusted for selvedge/centre/multiple slitting; material is loaded in "manual" mode and a trim cut made, prior to selecting "auto" operation; halfway through each panel feed the stacker bar swings over so an even amount of material is draped on both sides of the stacker bar
    2. When nearing the exact length the rate of feed automatically slows to allow stopping at the exact length; the cutting box closes (for safety) and grips the fabric top and bottom whilst the powerful bi-directional cross-cutter traverses
    3. The panel cut 3000 can be interrupted anytime for fault cutting; in this case only completed full length panels will be counted by the batch counter
    4. After the batch is complete or the machine runs out of cloth, the machine stops; the operator presses the "unload" button to move the batch bar to a waiting station and load a new bar from a magazine; the auto-cut cycle is re-started
  8. Condition
    1. Quantity: 2