NovaStar, FG149, PU Foam Vertical Production Line, New, 1500mm Foam Bun Diameter, 1.2-4.2 Ton/h Capacity, PLC Control
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Description
Overview
PU foam vertical production line
Continuous foam machine
Foam bun diameter: 1500 mm
For mattress industry and automotive industry
Up to 6 colors foam
Density range from 10-30 kgs per sq meter
PLC controlling system
This continuous foam plant mainly produces flexible PU foam, it is controlled with touch screen PLC system (OMRON brand), highly automatized, low waste percentages and easy to operate.
This kind of foam can be used widely in furniture, garment, toy, bra, shoe, mattress and car cushion.
Auto System
Auto PPG tank mixing and heating system
Auto TDI tank mixing and heating system
Auto powder tank mixing system
Auto conveyor system
Auto foam block cutting system
Auto pneumatic foam delivery system
Auto foam block lift system
Auto pneumatic valve system
Main Specifications
Foaming diameter: Φ1.5M
Lifting speed: 0.9-1.8 m/min
Foaming flow: 20-70 kg/min
Foaming density: 10~32 kg/m3
Rotational speed: 2800 rpm
Production capacity: 1.2-4.2 ton/h
Machine external size (L×W×H): 4000×6000×8500 mm (not including tank and control system)
PPG tank (capacity: 5 t), material A3 steel plate, quantity 1
TDI tank (capacity: 3 t), material A3 steel plate, quantity 1
Underground tank (capacity: 600 kg), material A3 steel plate, quantity 1
Additives tank (capacity: 150L+1m3+1m3), material 150L stainless, 1m3 A3 steel plate, 1m3 A3 steel plate, quantity 5+1+1
Transducer Specifications
7.5 kW for mixing head, quantity 1
1.5 kW for additive, quantity 7
2.2 kW for chain lift and TDI pump motor, quantity 2
3.7 kW for PPG pump motor, quantity 1
Flow Metering Unit
150-1500 L/h for TDI, quantity 1
60-600 L/h for M.C, quantity 1
40-400 L/h for water, quantity 1
Control and Operation
One PLC computer system
Nine pneumatic valves
Two skilled and well trained workers can operate this machine
One worker at the machine top to operate the cutting and pneumatic process, the other worker at the machine bottom to operate all the chemical flow feeds and lift speed
One or two extra worker to deliver the foam blocks to warehouse
20 kW electrical consumption in total per hour, however, daily this machine can work only 1 or 2 hours being enough for the production capacity
Production and Loss Details
The average loss percentage is about 10-12%, it includes chemical loss (sticks on the surface of drum or remaining in the drum), foam process loss (foam block head and foam block end), foam peeling process loss (block surface loss), and gas loss.
This depends on the density. If you produce high density, you don’t need to use M.C, so the loss is less, if you produce low density, you will use more M.C, and so the loss will be more.
For example, if you produce 13 density, then the total loss will be about 20%.
If you want to make about 40 foam blocks, and the foam blocks height is 2 m height, you will need to put about 80 m length plastic
The plastic is special plastic, it is very strong and heat resistant, and the plastic thickness is about 0.08 mm
During the production, power (foam filling) can be done according to requirement
For example: 1 kg polyol and 0.5 kg powder, or 1 kg polyol and 0.8 kg powder, or 1 kg polyol and 1 kg powder
Production 1000 to 5000 kgs per hour depending on density (with 1500 mm diameter)
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