Set of four stretch yarn warping machines: models WS157, 400Z, 330Z, 320Z, and 310Z.
German high-performance servo-driven technology with high-precision laser diameter measurement.
Designed for elastic yarn (spandex), polyester filament, low-stretch, high-stretch, acrylic, and spun yarn warping.
High reliability, high precision control, and easy operation.
Model WS157 Specifications
Beam size: 535 mm x 535 mm (21 inches).
Warp line speed: warper head 20 to 600 m/min, creel 10 to 300 m/min.
Pre-stretch: 120%, middle stretch: 80%, final stretch: 60% (process adjustable).
Braking time less than 0.6 s, synchronous braking with constant stretch ratio for nose, pre-stretch rollers, intermediate drawing roller, and creel.
Beam creel: 720 cones (at customer’s options).
Bobbin size: 180 x 117 mm (long bobbins) and 180 x 57 mm (short bobbins).
Model WS157 Main Features
Spindle linkage system driven by 5 German-made servos ensuring final draft, middle drafting rollers, pre-pull stretch rollers, and creel drawing ratio accuracy and synchronization, reducing machine noise.
VIPA German high-speed processor, color touch screen, and CANopen bus control system including servo drive.
German laser ranging device for real-time monitoring of winding diameter and perimeter accuracy.
Original bobbin pressure compensation system with automatic and manual adjustment to maintain constant pressure.
Three stretch zones (pre-stretch, intermediate stretch, final stretch) to meet yarn technological requirements.
German Protechna camera stop motion detection system for missing yarn and yarn breaks.
Loss of power brakes, quick braking, and other safety features.
Model 400Z Specifications
Beam size: 1016 mm x 535 mm (40 inches) and 762 mm x 535 mm (30 inches).
Warp line speed: 80 to 980 m/min.
Total yarn tension: 300 N (best suitable materials: 100 denier to 450 denier).
Action control: pneumatic at 0.8 MPa.
Total rated power: 15 kW.
Model 400Z Main Features
Intelligent real-time online monitoring computer copy function automatically compensates for size and bobbin tension difference, achieving constant tension control, number of laps, meters length, girth, and weight.
Intelligent interface operation with intuitive screen for convenience.
Converter DC control techniques for braking distance, braking time, and stable performance.
Simulation beam function to simulate the same set of beam from original beam data.
Column-slider-style bracket with first large-size plate for stability and reliability.
Original new damping tensioner compensates for bobbin.
Siemens industrial controllers with Modbus485 communication control to reduce interference and improve response speed.
Model 330Z Specifications
Beam size: 762 mm x 535 mm (30 inches) and 535 mm x 535 mm (21 inches).
Warp line speed: 80 to 980 m/min.
Total yarn tension: 200 N (best suitable material: 50 denier to 200 denier).
Action control: pneumatic at 0.8 MPa.
Total rated power: 12 kW.
Model 330Z Main Features
Intelligent real-time online monitoring computer copy function for constant tension control, number of laps, meters length, girth, and weight.
Embedded software using WinCC software with tension line inspection, sampling data, and tension feedback PID correction function.
Beam and tailstock using two-axis pneumatic positioning for structural stability and high precision.
Analog beam function to simulate the same set of beam from original beam data.
Siemens industrial controllers with Modbus485 communication control to reduce interference and improve response speed.
New broken yarn stopping device for more sensitive detection and improved warping quality.
Model 320Z Specifications
Beam size: 762 mm x 535 mm (30 inches) and 535 mm x 535 mm (21 inches).
Warp line speed: 80 to 980 m/min.
Total yarn tension: 200 N (best suitable material: 50 denier to 150 denier).
Action control: pneumatic at 0.8 MPa.
Total rated power: 10 kW.
Model 320Z Main Features
Pneumatic axis beam bracket positioning for structural stability and high accuracy.
Warper head uses unique and advanced technology with constant speed winding and real-time data record storage.
New beam clamping device that does not damage the beam bore.
Nose and tension roller controlled by bus control functions.
Intelligent real-time online monitoring computer copy function for constant tension control, number of laps, meters length, girth, and weight.
Siemens industrial controllers with Modbus485 communication control for reduced interference and stable, reliable response.
Model 310Z Specifications
Suitable for 15 denier to 68 denier polyester filament yarn and other high-quality cloth and stretch high-grade fabrics.
Model 310Z Main Features
High precision intelligent computer control with automatic tracking and automatic data storage for easy operation and different yarn tension requirements.
Synchronous operation using feedback techniques to solve high-end fabric superfine material (15 denier to 68 denier) high-speed operation and bobbin tension fluctuations, with PID system tension control throughout.
Warper head uses unique and advanced technology with sub-yarn on needle roller and warper head reed reciprocating motion to reduce wear and extend yarn needle life.
Motor-driven yarn slider type device for speed rollers and yarn reed overall movement to reduce wear and tear.
Siemens industrial controllers with Modbus485 communication control to reduce interface and improve response speed.
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