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NovaStar, DG402, Down Washing, Drying, Mixing, and Sorting Line (New)

NovaStar, DG402, Down Washing, Drying, Mixing, and Sorting Line

Description

  1. Washing Line And Machine For Down Material
    1. Washing line for down material.
  2. Washing Machine
    1. Appearance size specification: 4000 × 2000 × 2600 × Ф1800 mm (diameter).
    2. Wall plate material of the main engine: 14 mm stainless steel, walling material 4 mm stainless steel.
    3. Square material of the main engine: 45# steel, 108 × 108 (round angle 12 degree), wrapped with 2 mm stainless steel, anchor ear of the vane 10 mm thick stainless steel, vane is edge folded with 4 mm stainless steel. Anchor ear screw M14 × 70, high strength. Bearing type of the main shaft: UKP318.
    4. Water inletting pipe: water pipes extending into the machine are all stainless steel pipe. There are 6 water inlets. Water inletting pipe caliber: Ф114 mm, spray water pipe caliber: Ф60 mm. The belly core of the water inletting and spraying valve is made of stainless steel.
    5. Washing adds the hair machine of the secondary washing line has three levels: length 4.0 m, width 1.8 m, height 3.3 m. It is all made of stainless steel.
    6. One air blower: 7.5 kW-2P, rotational speed: 2900 rounds/minute.
    7. Spindle reducer Model: APE500/15 kW, 40 rev/min.
  3. Hot Water Cylinder
    1. One fine purification pipeline hot water cylinder, which is used in processing the highly greasy and dusty features.
    2. The size of water tank: Ø1900 mm × 2440 mm, aggregate capacity is 7.2 ton, and net fresh water is 7 ton.
    3. Materials of water tank: 2 mm stainless steel shell, 3 mm stainless steel bottom.
    4. Automatic control water level.
    5. Automatic control water temperature.
  4. Flat Plate Manual Top Discharge Filtering Centrifuge
    1. Basket inner diameter: Φ1600 mm.
    2. Max speed: 570 rpm.
    3. Separation factors: 291.
    4. Effective capacity: 420 L.
    5. Max charge: 600 kg.
    6. Motor power: 12 kW AC 380 volts, 60 or 50 Hz.
    7. Overall dimensions: 2100 × 2100 × 1300 mm.
  5. Drying Machine
    1. Outline dimension: 4500 × 2100 × 2950 × Ф1800 mm (diameter).
    2. Material of main machine wall plate is A3 plate with 14 mm, inner body is A3 plate with 12 mm and outer body is A3 plate with 10 mm.
    3. Inner sieve plate of wall body is stainless steel with 0.5 mm thickness and Ф1.5 mm aperture, 3 mm stainless steel outer door panel.
    4. Radiating rib of drying machine radiator is purple cooper material, tees and tubes is stainless steel.
    5. Material of main shaft is seamless tube with Ф108 × 10 mm. Material of blade is A3 plate with 10 mm thickness and 80 mm width. Hoop screw is M12 × 70.
    6. Down feeding machine of drying machine is divided three layers: 1.5 × 1.2 × 3.6 m, made of stainless steel. 1.55 × 0.55 m feeding orifice of top end of drying machine.
    7. Two units of fans in washing line, down-feeding fan with 7.5 kW-2P, 2900 rpm, and venting fan of drying machine with 5.5 kW-2P, 2900 rpm.
    8. Spindle reducer Model: APE400/11 kW, 52 rev/min.
  6. Cooling Machine
    1. Outline dimension: 5000 × 2150 × 2500 × 1800 (diameter).
    2. Material of main shaft is seamless tube with Ф108 × 10 mm. Material of blade hoop is A3 steel plate with 14 mm × 100 mm (thickness × width), and the material of blade is A3 steel plate with 14 mm × 80 mm (thickness × width), and hoop screw is M16 × 70.
    3. Venting pipe caliber: main pipe with Ф300 mm diameter, sub pipe with Ф250 mm diameter. 4 venting orifices, discharging pipe diameter is Ф300 mm.
    4. Cooling machine has one pair of sieve plate: 0.6 mm thickness galvanized sheet iron, hole height with 1.2 mm. Material of sieve plate frame is 3# angle iron.
    5. One fan of cooling machine: 11 kW-2P, 2900 rpm.
    6. Main shaft motor: 11 kW-6P, speed of cooling machine: 100 rpm.
  7. Sorting Line For Down Material
    1. Consisting of: 3 chamber sorting machine, 5 chamber sorting machine, mixing machine.
  8. 3 Chamber Sorting Machine
    1. Appearance size specification: 8700 × 4700 × 1250 cm.
    2. Base material: 10# channel framework, wall plate: 8 mm A3 plate, circumference: 3 mm A3 plate, inner dummy plate above base: all wood structure, inner dummy plate framework: 40 × 40 square tube. Screen panel of the third panel: wood framework structure and rust-resisting steel.
    3. Material of the main shaft: Φ108 × 10 mm seamless pipe, vane: 14/axis. Material of feather discharging axis: Φ108 × 4.5 mm seamless pipe, vane: 14/axis.
    4. Material of feather brushing axis: Φ102 × 6.3 mm seamless pipe, belt driving.
    5. One panel main shaft rotating diameter: Φ200 cm, power of motors: 7.5 kW, rotational speed: 88 rounds/minute.
    6. Lower feather discharging axis rotating diameter: Φ90 cm, power of motors: 4 kW, rotational speed: 35 rounds/minute.
    7. Two panel upper shaft rotating diameter: Φ217 cm, power of motors: 7.5 kW, rotational speed: 65 rounds/minute.
    8. Lower feather discharging axis rotating diameter: Φ120 cm, power of motors: 4 kW, rotational speed: 35 rounds/minute.
    9. Three panel feather discharging rotating diameter: Φ180 cm, power of motors: 4 kW, rotational speed: 35 rounds/minute.
    10. Size of add the hair machine: 3.0 m × 2.4 m × 4.8 m, base installed with shutter gate and thrashing axis. Structure of add the hair machine: angle block framework, wood plank structure. Power of motors: 2.2 kW-6P.
    11. One packing air blower: 11 kW-2P.
    12. One double-vane air blower: 5.5 kW-4P × 2.
  9. 5 Chamber Sorting Machine
    1. Appearance size specification: 1167 × 470 × 1250 cm.
    2. Base material 10# channel framework, wall plate: 8 mm A3 plate, shell 3 mm A3 plate, inner dummy plate above base all wood structure, screen panel of the fifth panel rust-resisting steel net of wood framework.
    3. Size of add the hair machine: 3.0 m × 2.4 m × 4.8 m, base installed with shutter gate and thrashing axis. Structure of add the hair machine: angle block framework, wood plank structure. Power of motors: 2.2 kW-6P.
    4. One panel main shaft diameter: Φ200 cm, power of motors: 7.5 kW.
    5. Lower feather discharging axis diameter: Φ90 cm, power of motors: 4 kW.
    6. Two panel main shaft diameter: Φ163 cm, power of motors: 7.5 kW. The main shafts of no. 2, 3, 4 panel share one reducer.
    7. Lower feather discharging axis diameter: Φ120 cm, power of motors: 4 kW.
    8. Three panel main shaft diameter: Φ187 cm, lower feather discharging axis diameter: Φ120 cm, power of motors: 4 kW.
    9. Four panel main shaft diameter: Φ217 cm, lower feather discharging axis diameter: Φ120 cm, power of motors: 4 kW.
    10. Five panel main shaft diameter: Φ180 cm, power of motors: 4 kW.
    11. Packing box of five panel feather division machine: every panel has one, 5 in all.
    12. One packing air blower: 11 kW-2P.
    13. One double-vane air blower: 5.5 kW-4P × 2.
  10. Mixing Machine (6000 × 6000 × 4500 mm)
    1. Appearance size specification: 6000 × 6000 × 4500 mm.
    2. Base wall plate: 6 mm A3 plate, circumference: 4 mm A3 plate, 10# channel framework above the base covering 1.8 cm thick multi-layer wood plank.
    3. The base is installed with twin-roll, diameter: Ф290 cm. Material of the main shaft: Ф159 mm × 10 mm seamless pipe.
    4. Anchor ear of the vane 18 mm thick × 120 mm wide A3 steel plate job, vane material is 14 mm thick A3 plate. Anchor ear screw M18 × 90 mm.
    5. Two packing box, angle block framework, plank structure. One air blower, 15 kW-2P, 2900 rounds/minute.
    6. Electric engine: floor double-shaft electric engine, type: 39-23-15 kW, rotational speed: 40 rounds/minute.
  11. Mixing Machine (5000 × 5000 × 3500 mm)
    1. Appearance size specification: 5000 × 5000 × 3500 mm.
    2. Base wall plate: 6 mm A3 plate, circumference: 4 mm A3 plate, 10# channel framework above the base covering 1.8 cm thick multi-layer wood plank.
    3. The base is installed with twin-roll, diameter: Ф240 cm. Material of the main shaft: Ф159 mm × 10 mm seamless pipe.
    4. Anchor ear of the vane 18 mm thick × 120 mm wide A3 steel plate job, vane material is 14 mm thick A3 plate. Anchor ear screw M18 × 90 mm.
    5. Two packing box, angle block framework, plank structure.