NovaStar, CG159, Powder Dot Interlining Coating Line, 1800mm Coating Width, 2000mm Roller Width (New)

Description

  1. Overview
    1. Coating material: non-woven fabric, woven fabric, warp knitting laying-in fabric, etc.
    2. Coating width: 1800 mm; roller width: 2000 mm
    3. Design speed: 5 to 30 m/min
    4. Power supply: 65 kW + 60 kW (circulating oil boiler)
    5. Power: three phase 380 V 50 Hz; controlled power: 220 V or as per client request
  2. Unwinder
    1. Unwind creel is suitable for flat fold or fabric roll
    2. Ability to adjust fabric feeding tension with hand wheels
    3. Photoelectric control on the front of the powder dot application unit
    4. Operator’s board to feed fabric conveniently
    5. Machine’s frame made of channel bar
    6. 5 guide rollers: 80 mm x 1800 mm diameter
  3. Powder Dot Application
    1. Consisting of pre-heating roller, main heating roller, engraved roller, and auxiliary heating roller and hopper
    2. The movement of the heating roller, auxiliary heating roller and hopper are controlled by 3 sets of air cylinders: you can manually adjust the air pressure
    3. Outer diameter of preheating roller, heating roller and auxiliary heating roller is 270 mm, the width is 2000 mm
    4. They are heated by circulating oil
    5. The surface temperature of heating roller can be set from 150 °C to 240 °C
    6. Temperature of hot melt glue has a variation of less than ±3 °C
    7. The machine is delivered with 2 engraved rollers, outer diameter 270 mm, one is 28 mesh, 28 to 30 gsm, and uses HDPE, the second roller should be decided by the buyer in regards to mesh and size of the powder dot
    8. At the front, back and side of hopper it has cooling water, ensuring the powder dot will not agglomerate
    9. The angle of the front scraper can be adjusted to obtain the best position for coating
    10. At each end of the heating roller are rotary joints and HDPE seals, to ensure the circulating oil can flow easily
    11. Water tank and circulation system
    12. Main heating roller, auxiliary heating roller and engraved roller with driving gear
    13. Fine adjustment device to adjust the distance between the main heating roller, the auxiliary heating roller and the engraved roller
    14. Steel frame, inside cover and surface is sprayed on with liquid plastic
    15. Drive gear down motor 2.2 kW
    16. Circulating oil boiler
  4. Drying Oven
    1. Hot oil circulation system
    2. Automatic temperature control system: quantity 2 sets
    3. Several high temperature resistant brake valves and washers
    4. Dryer oven itself
    5. Teflon conveyor net features good curing effect, heat shrinkage minimized
    6. Heating with far-infrared quartz glass tubes, control with three-phase voltage regulator and automatic temperature control system, the dryer has a constant temperature
    7. Fluctuation of temperature displayed on the meter is less than ±2 °C
    8. Several stainless steel support rollers
    9. Conveyor belt position control system
    10. Length of the whole dryer oven is 4 meters composed of two sections
    11. Roller pressing and cooling part 570 mm diameter
    12. Consisting with three rollers, among them one is 570 mm aluminum roller, one is 240 mm aluminum roller, one is 230 mm silicone rubber roller, all of three rollers are filled with cooling water to assure good cooling effect of laminated fabric
    13. Press is controlled by air cylinder (80 caliber), manual valve adjusts the pressure
    14. Gear down motor with frequency speed control (2.2 kW)
    15. There are rotary joints connected with stainless metal tube
    16. Entrance with adjustable metal bowed roller 30 x 2000 mm
    17. Exit with adjustable rubber bowed roller 100 x 2000 mm
  5. Rewinder
    1. Surface rewind, two rewind roller 200 x 2000 mm
    2. Baffle device for the unload center tube
    3. Gear down motor 1.5 kW
    4. Guide roller 80 x 2000 mm
    5. Independent operating table
    6. Master drive with frequency speed control (3 sets)
    7. Three phase adjust for the drying oven, PID temperature controller
    8. Solid module PID temperature controller for the water tank
    9. Main electric components use Schneider Electric
    10. High pressure fan
    11. A batch of air pipe, manual valve, adjust valve is supplied
  6. Accessories
    1. Vacuum cleaner
    2. Circulation oil (170 kg)
  7. Spare Parts
    1. 4 blades
    2. Rotary joint for the cooling water left and right
    3. Metal tube 2 pcs
    4. Electric heating bar for the water tank 3 pieces
    5. Quartz capsule for dryer oven 6 pieces
    6. Three phase adjust pressure module PID temperature controller
    7. Temperature controller probe 3 pieces
    8. Grainflat rubber 50 meters