Perini, Toilet Paper and Kitchen Towel Manufacturing Line, 100 TPD, 2520mm Working Width

Description

  1. Production Line
    1. Rewinder Perini PC-450 with log accumulator, year 1982
    2. Maximum working width: 2520 mm
    3. Maximum working speed: 300 m/min
    4. Two unwinders
    5. Embossing steel to rubber
    6. Tail sealer
    7. Additional rubber roll
    8. Maximum diameter of mother reel: 1300 mm
    9. Diameter of the log: 90-130 mm
    10. Diameter of the core: 45 mm
    11. Perforation: 105 mm for toilet paper and 210 mm for kitchen towels
    12. Orbital electronic log saw Perini 102 E, year 2007
    13. Speed: 120 cuts/min
    14. Maximum log width: 2700 mm
    15. Length of the cuts: 90-230 mm
    16. Diameter of the knives: 610 mm
    17. Diameter of the log: 90-130 mm
    18. Bandler by Cassoli
    19. Speed: 8 logs/min
    20. Mechanical glue dosage
    21. Semi-automatic wrapper
    22. 2, 4, 6, 8, 10 vertical/horizontal
    23. 20-35 packs/min
  2. Tissue Paper Machine
    1. Prepared for speed: 600 m/min
    2. Grammage: 15 to 50 gsm
    3. Trim at pope: 2230 mm
    4. Yankee diameter: 4000 mm
    5. Yankee width: 2500 mm
    6. Fourdrinier
    7. Last improvement in 2011
  3. Paper Machine Details
    1. The headbox: Voith, no. 1916 size K-3 inside 2 rectifier reels inside headbox FI 150 and 120, high pressure oil motor pump for driving of fillgree billets of type P2RHM254 (N=1.5 kW, U=380 V, P=60 BA, N=0-24 rpm), the distributor of the paper pulp before the breast-box, the headbox lip connected with 16 regulators of the headbox lip (manual control)
  4. The Wire End - Acid-Proof Execution
    1. The triple wire: 18 500 x 2 400, the oscillating high pressure needle shower - pressure 15 BA, the fan-shaped sluicing shower 4 BA, the manual-pneumatic aggregate of the wire tension, the manual-pneumatic aggregate for wire controlling (with the paddle)
    2. The forming board
    3. Drainage foils: 3 sets (4+7+5 foils)
    4. The wet suction box, connected to the fan of type WPO-14/25LGO (N=48 m/s), the electric motor of type SG132S2A (N=5.5 kW, N=2910 rpm, U=380 V)
    5. Suction boxes, 6 pcs., connected through water separators to the manifold of vacuum pumps WP-30 (1 working + 1 in reserve), the pump disposing water from the water separators of type KFL-6 (H=16 m, Q=1000 L/min, N=1440 rpm), the electric motor of type Siemens LA278 (N=7.5 kW, N=1450 rpm, U=380 V)
    6. Return rolls: 4 pcs. FI 300 on two of them cleaning doctors
    7. Breast roll: FI 410
    8. Wire driving roll: FI 500, drive through gearboxes H-H-180-1-S-4-1 (N=175 kW, N=1500 rpm), the motor 2SG 280 S4-V (N=75 kW, N=1485 rpm, U=380 V), the motor controlled by the inverter (NFC710 - Ferda)
  5. The Press Part
    1. The undercylinder blind-drilled press, FI 500 (one spare), the electric motor of type 2SG 280S4-V Celma (N=75 kW, N=1485 rpm, U=380 V), the gearbox of type H-H-180-1-S-4-1 (N=175 kW, N=1500 rpm), the motor controlled by the inverter (NFC710 - Ferda), connection between the gearbox and the press - cardan shaft
    2. Felt rollers: 12 pcs., FI 260
    3. The felt with dimensions 23 00 x 2 500, grammage 1 050-1 100 g/m2, oscillating high pressure needle shower - pressure 15 BA, the lubricating shower before the uhle box, wet section box, the pneumatic aggregate with wire guiding felt system
    4. 4 uhle box, wet section box in the press part + pick-up uhle box, wet section box, connected to the vacuum pump WP-60
  6. The Drying Section
    1. The Yankee dryer: FI 4 000 x 2 520, pressure in the cylinder 2.8 BA, metalised 2009 and in good condition (the Jeger's opinion)
    2. The steam Yankee hood
    3. The drive through gearboxes of type Cumpakt TGA 3315H1Z-RAN-E "Kumera" (N=265 kW, N=1500 rpm)
    4. The oil station (of the central lubrication) of type U-95-48/03P (N = 0.75 kW; U = 220 V)
    5. The lubricating and cooling system of type PL12L08FWE Nema
    6. The electrical drive of type 2SG315M4 (N= 132 kW, N=1482 rpm, U=380 V), the motor controlled by the inverter (NFC710 - Ferda)
    7. 2 doctors (cleaning and craping)
    8. Heat exchangers
    9. Fans: the blower fan of the wet end of type WWOA-63PZ (Q=5.7 m3/s, N=19.3 rpm), the electric motor of type 200L6B (N=22 kW, N=970 rpm, U=500 V)
    10. The fume extraction fan from exchangers of type WOO63, the electric motor of type SKG132M2P (N=11 kW, N=2920 rpm, U=500 V)
    11. The vacuum-blower fan (2 pcs.) from under the dome of the cylinder of type WPPO40 (N=49 rpm, temp. max=300 degrees Celsius), the electric motor of type SG280S2 (N=75 kW, N=2975 rpm, U=500 V)
    12. The fume exhaust fan from under the cylinder cover on the recuperation (2 pcs.) - the electric motor of type 3SG160L4 (N=15 kW, N=1460 rpm, U=500 V) and the electric motor of type 3SG180M4 (N=18.5 kW, N=1400 rpm, U=500 V)
  7. The Reel-Up
    1. Water-cooled, FI 1 100, the paper width of up to 228 cm
    2. The maximum capacity: 31 ton per day
    3. The paper weight: 16.5 - 46 g/m2
    4. The electric motor of type 4SG180M4 (N=18.5 kW, N=1460 rpm, U=380 V), the gearbox of type BH-H-140-3-S-12-1 "Berfard" (N=33 kW, N=1500 rpm), controlled by the inverter (NFC710 - Ferda)
    5. The lifting arm of the pope reel - the electric motor of type SZJKE 38B (N=1.5 kW, N=700 rpm, U=500 V)
    6. The paper carrying roll and the web spreader
  8. The Vacuum System
    1. The vacuum pump WP-30 (2 pcs.), the electric motor of type SCE315S10 (N=55 kW, N=589 rpm, U=500 V)
    2. The vacuum pump WP-60, the electric motor of type SEM 400S12B (N=11 kW, N=490 rpm, U=500 V)