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NovaStar, PN109, EPS Sandwich Panel Production Line, 32 kW, 45000x4500x2200mm

NovaStar, PN109, EPS Sandwich Panel Production Line, 32 kW, 45000x4500x2200mm

Description

  1. Overview
    1. Power: 32 kW
    2. Overall length: 45000 mm
    3. Overall width: 4500 mm (max)
    4. Overall height: 2200 mm
    5. Overall weight: approx. 22 tons
  2. Forming Machine
    1. Uncoiler
      1. Manual operation
      2. Material: color coating coil
      3. Thickness of sheet: 0.3 to 0.8 mm
      4. Width of coil: 1200 mm
      5. Weight of coil: ≤5 tons
      6. Inside diameter: 480 to 520 mm
    2. Shearing device
      1. Electrical shearing
      2. Power: 0.75 kW
    3. Forming machine
      1. Two layer forming
      2. 14 stands on bottom layer, 13 stands on top layer
      3. Shaft diameter: 70 mm
      4. Material of roller: 45 steel heat treatment
      5. Thickness of chrome plating on roller surface: 0.05 to 0.06 mm
      6. Speed of formation: 5 to 6 meters per minute (in sync with panel machine)
      7. Type of synchrony: electrical
      8. Driven power: 4 kW
      9. Two part installation
      10. Dimensions: 75000 x 1900 x 1200 mm
      11. Weight: approx. 6 tons
    4. Roll forming machine for the cup
      1. Included as part of the forming machine
    5. Control panel
      1. Voltage: 480 volts, 3 phases, 60 Hz
      2. PLC with touch screen, model Mt506
      3. Speed measuring device: Omron
      4. Electrical control system: Siemens
      5. Transducer: 0.4 kW
  3. Panel Machine
    1. Leveler for thickness
      1. Composite rubber rollers
      2. Roller diameter: 150 mm
      3. Thickness of composite rubber layer: 10 mm
      4. Hardness of composite rubber layer: 60
      5. Number of rollers: 60
    2. Gluing section
      1. Glue pumps (gear pump): 4 pumps (2 on top and bottom)
      2. Power: 0.37 kW
      3. Flow volume of glue: 0 to 0.4 kgs per pump
      4. Type of flow control: frequency changing
      5. Scale of glue: 1.5
      6. Spreading device: speed 80 times per minute, power 0.5 kW x 3
    3. Guard film applicator
      1. Automatic application
    4. Grooving device
      1. According to design requirement
      2. Depth of groove: 0.5 to 1 mm
    5. Shearing
      1. Electrical
      2. 2 shears (one on top and bottom)
      3. Power: 0.75 kW
    6. Roller forming device for “C” channel
      1. 2 devices
      2. Speed: 0 to 6 meters per minute (in sync with panel machine)
      3. Type of synchrony: electrical
    7. EPS edge cutter
      1. Electrical heat cutting
      2. 3 heaters
      3. Power of heater: 2.5 kW x 6
      4. Overall power: 7.5 kW
  4. Electrical Control System
    1. Voltage: 480 volts, 3 phases, 60 Hz
    2. PLC with touch screen
    3. Speed measuring device: Omron
    4. Transducer: 0.4 kW
  5. Additional Machines
    1. EPS grooving machine
      1. Power: 4 kW
      2. Power for grooving: 1.1 kW x 2
      3. Speed of grooving: 0 to 400 mm
    2. EPS waste collector
      1. Vacuum collecting
      2. Power: 2.2 kW
    3. Panel cutter
      1. For rockwool or EPS
      2. Using a saw blade for rock wool, and shear for EPS
      3. Power: 4 kW (rockwool), 1.5 kW x 2 (EPS)
      4. Thickness of rockwool panel: 100 mm / 140 mm
      5. Thickness of EPS panel: 40 to 300 mm
      6. Length of panel: 1200 to 30000 mm
      7. Movement of cutter: 1800 mm (cylinder distance)
      8. Touch screen operation
      9. Overall weight: approx. 1.5 tons