Mattress roll packing machine for foam or pocket coil mattresses
Model 09W
Suitable for densities less than or equal to 30 kg/m³ foam mattress, spring mattress, or equal hardness of roll packing
Production efficiency is high, from 35 to 40 seconds to complete bagging
Operation is simple; load mattress on conveyor and bags on the funnel, pressing a button automatically completes the operation
Generally workers can learn to operate the machine in 5 minutes
Low cost packaging, each mattress needs only about 350 mm in diameter of PE bag or PVC bag
Volume of mattress is greatly reduced, thereby substantially reducing product cost of transportation and storage
The machine has compact and simple structure, convenient installation
Main Parameters
Production efficiency: 60 pcs/hour
Foam mattress size (length x width x height): 2000 x 1800 x 200 mm (can be customized according to customer requirements)
The foam density: less than 30 kg/m³ (can be customized according to customer requirements)
Outlet diameter: 310 mm (can be customized according to customer requirements)
Mechanical dimensions (length x width x height): 4000 x 2000 x 1300 mm
Total weight: 1600 kilograms
Total power: 5.9 kW
Additional Specifications
Entry conveyor 72 in wide x 80 in long
Fed by bottom and top conveyor
Exit in round roll
Will do toppers and foam mattresses
Exit diameter 47 cm (18 ½)
Up to 72 in width (1800 mm)
Up to 11 in foam thickness (280 mm)
Total electrical power is 8 kW
Machine floor space required is 3000 x 1000 x 1550 mm (120 in x 40 in and 61 in high)
Size of receiving table is 1980 x 1500 x 834 mm (78 in x 60 in and 33 in high) (receives packaged roll)
Maximum density of foam is 40 kgs/square meter (2.4 lbs/cubic foot)
Roll diameter of finished roll: 290 mm (11.4)
After rolling the foam, mattress is packed in plastic bag 270 mm diameter (10.6)
The plastic sleeve is open on both ends (customers tie with tape or strips or wire ties)
Usual film thickness: 0.14 mm
Maximum width: 1800 mm (70.8)
Machine shipping dimensions: 2750 x 880 x 1500 mm (108 in x 34 in x 59) and the weight is 1600 kgs (3520 lbs)
Maximum of output roll (package): 29 cm (11.4)
Machine weight: 1500 kgs (3300 lbs)
Approximate production: 60 mattresses per hour
Requires only one operator to run the machine (to provide about 60 mattresses per hour)
Two options of run mode for the machine are available: manual gearshift (the user can run the machine and control the speed by push button) and auto gearshift (the speed is not adjustable, only the rolling time of the mattress can be changed)
Second Machine Specifications
Mattress rolling machine for foam mattress, foam toppers (rollup machine)
Model: G-05R
Efficiency: 60 mattresses/hour
Size of foam mattress (l x w x h): 2000 x 1800 x up to 200 mm (80 in x 72 in x 8)
Conveyor width is 1900 mm
Foam density: ≤25 kgs/m³
Exit diameter: 270 to 320 mm (can offer various)
Floorspace dimension (l x w x h): 3656 x 2250 x 1775 mm (12 ft x 7.4 ft x 5.8 ft tall)
Weight: 2300 kg
Power: 3.7 kW
Voltage: 380 V/50 Hz or 220 V/60 Hz or as per customer
Volume: 10.9 m³
Third Machine Specifications
Automatic compress fold roll packing machine model G-19R for mattress or for foam tops (panels)
Model: G-19R
Composed of 5 sections
For mattress size: 2200 x 2000 mm (86 in x 79)
Foam density 25 to 45 kgs/m³
Flat compression unit: size of pressure plate 2100 mm x 2300 mm, max pressure 100 tons, efficiency 1 mattress per minute, fed from roll of films
Conveyor transfer unit
Folding unit
With turnaround unit
Roll-up and wind-up unit
Dimension for b-c-d-e: 3200 mm w x 5000 mm l x 2500 mm h
Diameter: 380 mm
Foam density: 25 to 45 kgs per cubic meter
Total power: 31.7 kW
Voltage: as per customer requirement
Total weight: 8500 kg
Overall dimension of the line: 4450 w x 10000 l x 2600 h mm
Warranty: 1 year
First there is a sealer: 70 cm x 3.3 m x 2.1 m
Second: compression machine: 2.6 m x 2.65 m x 2.6 m
Third: transfer conveyor: 5 m x 3.2 m x 2.05 m
Fourth: winder: 1.75 m x 4.45 m x 1.8 m
Description of the sealer: size of pressure plate 2100 mm x 2300 mm, maximum pressure 50 ton, voltage as per customer requirement, maximum lifting distance 450 mm, total power 31.7 kW, efficiency 1 min/piece, mattress size 2200 mm x 2000 mm, foam density ≥25 kgs/m³, ≤45 kgs/m³
The conveyor section: width 3200 mm, length 5000 mm, height 2050 mm
Total dimensions and weight for the line: dimension 10000 mm x 7650 mm x 2600 mm, weight 85000 kg, volume 80 m³
There is an option that the machine can come with side sealers
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