Fleissner, Wool Washing Line, 500kW Heating, 55kW Electrical Power

Description

  1. Overview
    1. Complete sheep wool wash and drying facility
    2. Installed water and air heaters: 200 + 2 x 75 + 150 = 500 kW (oil)
    3. Installed electrical power: 55 kW, 380 V, 50 Hz
  2. Feed Line
    1. Electronic bale lift with weighing station up to 200 kg
    2. Bale opener with creep and overdrive-feed (2 kW) and double reel (4 kW)
    3. Suction blower with a hammer mallet for tubers crushing and with soft start (7 kW)
    4. Dosing unit with dust extraction (2 kW)
    5. Two electrical boxes for power supply, manual mode and frequency converters
  3. Wet Line
    1. Pre-wash trough 3 m³ stainless steel with 5 drums (2 kW), discharge mesh belt (1 kW), circulation pump (1 kW), drain pump (4 kW), as well as pneumatic dewatering press
    2. Main laundry 3 m³, stainless steel with 5 drums (2 kW), discharge mesh belt (1 kW), circulation pump (4 kW), as well as pneumatic dewatering press
    3. 100 mm piping to 4 vacuum mud deduction ports for laundry line
    4. Flushing trough 2 m³ stainless steel with carousel for wool rinse, stepless speed control (1 kW)
    5. E-cabinet with programmable control for wash cycle and automatic or manual operation
    6. Program code for operation of wet line: drum- and discharge conveyor cycle control for 5 drives
    7. Batch flushing trough 1.5 m³ stainless steel, with circulating pump and press stamp
    8. 500 kp robotic crane for loading / discharge of centrifuge and dryer
  4. Drying Line
    1. Dewatering centrifuge (7.5 kW) for 100 kg of wet wool with start-up and e-cabinet
    2. Feeder unit 1 m³ (2 x 1.5 kW) to dryer, stepless speed and e-cabinet
    3. Convection dryers (2 x 7.4 kW) with oil-burning heater 150 kW and e-cabinet
    4. 500 kW heat exchanger for alternative energy use as sun or waste heat
    5. Wool extractor fan (1 kW) with cyclone separator
    6. Pneumatic press 500 kp for finished wool
  5. Peripherals
    1. Main hot water boiler 200 kW, oil fired, fully automatic, low nox
    2. Wash water preparing and mixing trough 2 m³, stainless steel
    3. Heat exchanger 200 kW with primary circuit pump and secondary circuit pump (2 x 2.5 kW)
    4. E-cabinet for main boiler, compressor, 3 pumps, 220 V distributors
    5. Secondary water boilers 2 x 75 kW, oil fired
    6. Air compressor 7.5 kW with compressed air tank
    7. Two 1500 liter oil tank with sumps and outlet fuse valves
    8. Main electric cabinet 100 A x 380 V with current protection, various distribution outlets 6, 16, 32, 64 A
    9. Electrical schemas for all controls and panels
    10. All power wiring to the various systems
  6. Options
    1. Replacement components: 2 dispensers to wet line, ready for use
    2. Large wool fat-recovery plant (2.4 x 13 m)
    3. 1500 liter, portable cryogenic tank for ln2 on skids, vacuum insulated for dry clean
    4. Hydraulic press, 5 tonnes for finished wool (filling in palloxes)
    5. Vacuum liquid manure wagon with vacuum pump 3.5 m³, ready for use
    6. Office container, furnished: 2.5 x 6 m, 1 window
    7. Vw-lt35 truck with 500 kp rear lift, total renovated, official inspected
    8. Swimming pool: 25 m³ inflatable as flushing water storage
    9. Truck trailer 10 tons, equipped with 6 m³ wastewater tanks for tractor train
    10. Construction material: to remove about 100 m² hard-insulation plates 3 to 8 cm thick
    11. 3.5 tons ‘still’ forklift truck, gasoline electro-hydraulic, ready for use
    12. 2.0 ton lift table, lifting height 1 m, 380 V electro-hydraulic, ready for use
    13. Feed blowers for drying (7 kW), ready to use with cyclone separator