NovaStar, T6.0, Slitter Winder, 6000mm Working Width, 25m Accumulator Capacity

Overview

1. Products to be processed: not specified

2. Product width (trimmed): 5.500 mm

3. Basic weight: 200 – 2.000 g/m²

4. Finished rolls diameter: 1.200 mm

5. Finished rolls weight max: 1.000 kg

6. Working width: 6.000 mm

7. Working speed max: 15 m/min

8. Operator side compared to the running direction: to be confirmed

9. Destination country: to be defined

10. Labeling of machines: English

11. Standards: DIN-ISO-IEC-VDE

12. Indication units: metric

Environmental And Utility Requirements

1. Temperature environment: 5° C - 35° C

2. Compressed air pressure: 6 bar

3. Max. moisture: 65%

4. Mains voltage: 3 x 380V AC ± 5%

5. Auxiliaries voltage: 220 V AC, 24V DC

6. Frequency: 50 Hz ± 5% (or as per customer’s requirement)

Painting And Color Scheme

1. Machines painting: blue RAL 5015

2. Painting of electrical board: grey RAL 7035

3. Painting of carter: yellow lemon RAL 1021

4. Painting of guards dangerous parts: red RAL 3020

5. Painting of grids and protection doors: black RAL 9005

Pneumatic Accumulator

1. Accumulation capacity: 25 m

2. Moving cylinders in steel

3. Fixed cylinders in steel

4. Frame in painted steel structural work

5. Anti-fall system built with fix chains manually enabled in case of maintenance interventions

6. Protection barriers fix on floor on all the perimeter

7. Adjustable accumulation/disaccumulation pressure values

End Of Line Winder

1. Base with cylinders

2. Structure in painted steel structural work

3. 2 support cylinders Ø 420 covered with PVC adhesive tape

4. 1 inverter-driven servo-ventilated motor for the 2 cylinders

Catwalk

1. 1 catwalk in painted steel structural work between accumulator and winder allows access to the slitting group, to the control of blades

Slitting Unit

1. 4 Kuris knives model KSM 200L with base and counter-knife

2. 4 side blade, mono-directional

3. Motor power: 180W/300W

4. Motor: 400V, 50/60Hz

5. Speed: 1350 rpm

6. Cut height: 20mm

7. Blade diameter: 200mm

8. Weight: 9.5kg

9. 1 drive with frequency converter

10. The cross moving is manual

Pulling Unit After Slitting

Meter-Counter

1. 1 meter counting wheel in contact with the fabric

Crosscut

1. 1 motorized blade Ø 420 mm, cross moving through motorized linear axis

2. All the guides and the shifting wheels are tempered and ground

3. Transversal cutting speed is regulated by inverter, ranging between 0,5 and 1 m/sec

Spindle Shaft

1. Manual transversal shifting of spindles

2. Pneumatic locking system with on-board valve

3. Automatic pneumatic lifting and lowering of spindles

4. Spindles position register, all low, and made with manual mechanical strike to adjust according to the carton core type

5. Pneumatic independent opening/closing of spindles, stroke 150 mm

6. All the sliding components are on tempered wheels with ground tempered guides

7. Min. spindles dimension, all closed, 2.750 mm

8. 2 spindle couples included, diameter to be defined

Threading System Of Fabric For Change Of Roll

1. Manual threading system of the fabric upon change of roll operation

2. The carton core will be provided of an adhesive tape

3. Carton core is manually loaded from the operator

Unwinder For Stretch-Film

1. 1 unwinder for Ø 400 mm stretch-film bobbins positioned on top of delivery-side

Roll Expulsion

1. Automatic pneumatic roll expulsion system

2. Unloading cart with electronic scale excluded from the scope of supply (option)

Electrical Supply Standard Features

1. Electrical main supply 3PH+PE 380VAC 50Hz

2. It’s strictly recommended to protect the electrical main supply with ground fault circuit breaker type “B”

3. Auxiliary circuits voltage 220VAC – 24VDC

4. Electrical cabinet protection IP55 (CEI EN 60529) color RAL 7035

5. Main electrical switch lockable if opened

6. Signal lamp if electrical cabinet doors are opened with voltage on

7. Electrical cabinet internal light

8. Electrical cabinet air cooling ventilation

9. Electrical cabinet air cooling system (optional)

10. Safety devices type PL”E” following EN ISO 13849-1, safety class 4 following EN 954-1, SIL CL 3 following EN IEC 62061 (double channel safety with short circuit detection)

11. Emergency pushbuttons circuit interface available for production line

12. Machine access protections with electrolocked devices (optional)

13. Local safety devices (safety rope, safety mat, photoelectric barrier …) installed on area where are not available fixed machine access protections (optional)

14. Motor drives Siemens Sinamics: integrated safety functions following IEC 61800-5-2, EMC class C2 following EN 61800-3

15. Servo-ventilation for continuous service motors

16. Closed-loop control for main process motors (if required)

17. Over-temperature motor control (PTC sensor) if working temperature >40°C

18. Control system PLC Siemens S7-1500

19. HMI Siemens WinCC flexible (touch screen monitor)

20. Remote I/O integrated Profinet PN / Profibus DP

21. Remote assistance – production line interface communication TCP/IP industrial Ethernet (optional)

22. Analog input (0-10VDC / 4-20mA) available for line speed reference

23. Analog output (0-10VDC / 4-20mA) available for line speed reference

24. Digital input/output production line interface

25. Signal lamp and horn column available

26. Local command pushbuttons available (optional)

Documentation Delivered At End Of Commissioning

1. Electrical drawing (English)

2. HMI operator manual (English)

3. Electrical spare parts list (optional)