Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, Thermobonding Line, 2024, Working Width 2600mm, Production 500 kg/h, New (New)

NovaStar, Thermobonding Line, 2024, Working Width 2600mm, Production 500 kg/h, New

Description

  1. Technical Specification
    1. Product to be processed: final product felt
    2. Application: to be determined
    3. Product composition: shoddy fiber / bico
    4. Basic weight: 350 - 3000 g/mq
    5. Working width: 2.600 mm
    6. Product width: 2.400 mm
    7. Production: 500 kg/h
    8. Working speed: max. 12 m/min
    9. Painting of machines: light grey RAL 7035
    10. Painting of control and board panel: light grey RAL 7035
    11. Painting of carters: light grey RAL 7035
    12. Painting of guards dangerous parts: orange RAL 2004
    13. Painting of walls and protection doors: black RAL 2009
    14. Operator side compared to the running sense: to be confirmed
    15. Destination country: USA
    16. Origin of equipment:
    17. Labeling of equipment: English
    18. Standards: DIN – ISO – IEC – VDE
    19. Indication units: metric
    20. Temperature environment: from 5° C to 35° C
    21. Compressed air pressure: 6 bar
    22. Max. moisture: 65%
    23. Tension of power: 3 x 575V AC ±5%
    24. Tension of auxiliary: 230 - 110 V AC 24V DC
    25. Frequency: 60 Hz ± 5%
    26. Total thermal power installed: ~ 1.000 kW
    27. Total electric power installed: ~ 500 kW
    28. Gas methane consumption max. power: 50 m³/h
    29. Consumption in operation: 35 m³/h according to the line
  2. Line Composition
    1. Fiber preparation: bale openers T1.500
    2. Bale + fine opener T1.000 for bico with silo and condenser
    3. Conveyor belt
    4. Blending opener T1.000
    5. Ensimage unit
    6. Blending box 50 m³
    7. Sleeves filter for air filtration
    8. Metal detector cod. TT/HS
    9. Fine openers T1.900 with feeding silo and condensers
    10. Batt formation: airlay-S T2.4F2
    11. Automatic weighing system
    12. Suction and trimming of edges
    13. Bonding: spray cabin
    14. Washing system scrim for spray cabin (option)
    15. Filtrating system of spray cabin (optional)
    16. Skid resin pump
    17. Tunnel oven cod. W2T2.5H10.75B2
    18. Cold calender
    19. Cooling system
    20. End of line: slitter cutter
    21. Guillotine cross cutter
    22. Electric plant of the line
  3. Machine Description
    1. Fiber preparation: bale openers – production capacity up to 700 kg/h for each bale opener according to the type of fiber
    2. Controlled moisture from 60% to 80% in environment
    3. Weighing: variable scales from 2 to 6 / minute, weighing tolerance less than 2%
    4. Control weighing and error recovery system
    5. 2 bale openers composed respectively by: width 1.500 mm x 5.000 mm
    6. Reinforced footboard 1.000 mm high
    7. 1° feeding table in PVC belt with wood slats sliding on a reinforced frame with large cylinder
    8. 1 feeding cradle with slide pickled plate
    9. 1 pinned vertical table in PVC belt
    10. 1 cleaning belt in PVC
    11. 1 fiber unloading brush
    12. 1 unloading hopper in pickled sheet
    13. 2 baskets with electronic weighing control system
    14. Bale + fine opener T1.000 for bico with silo and condenser: 1 condenser – working width 800 mm, installed over the silo, for the edge trim open fibers return, in airless conditions, complete with suction fan and filters
    15. 1 feeding silo T1000 for storage of bico – working width 1.000 mm, level photocell, 2 delivery rollers Ø 270 mm independently driven by 2 x 0,37 kW motors with variable speed controlled by inverter, the distances between front and back wall and between the 2 rollers are adjustable according to the desired thickness of the fiber pad
    16. 1 fine opener T1000 – working width 1.000 mm, 1 feeding apron, 1 drum Ø 930 mm with steel pins, driven by 1 x 22,5 kW motor, 1 basket with weighing control system
    17. Conveyor belt: 1 conveyor belt for collection of the fiber – dimension: width 700 mm, length 9.500 mm approx., structure in thick sheet metal, with PVC belt, command with gear motor 0,75 kW with inverter
    18. Blending opener – working width 1.000 mm, introduction with toothed cylinders, 1 drum covered with aluminum slats with steel tips, complete with inverter-controlled drive, 1 launch fan power 5,5 kW
    19. Ensimage unit: 1 dampening system – 1 vertical conical body in stainless steel with entry and exit diameter 350 mm, complete with opening door for quick cleaning, 1 stainless steel disc fixed to the conical body and complete with slots for inserting dampening lances, 8 rotating supports for the support of 8 dampening lances, 8 nozzles-holder complete with closure valve, 1 electro-valve on conduit of entry to the nozzles, 1 photo-cell of flow control with adjustable brackets, 1 bend in stainless steel below to the conical body complete with purge liquid waste tap, 1 steel frame supports the conical body and the brackets of photocells, 1 set of connections between the entry ensimage electro-valve and dampening lances, achieved with fast connections and rilsan pipes, 1 preparing emulsion tank in polyethylene high-density, capacity 500 liters
    20. Blending box 50 m³ – 1 fibre storage box with capacity 50 m³, overall dimensions: width 3.000 mm, length 5.000 mm, height 4.500 mm, 2 fiber distributors, 2 lower sides in painted steel complete with metal guides for metallic belt and doors for cleaning, 1 robust belt for fiber progress, 1 kit of lateral and bottom seals for metallic belts in robust press-folded sheet, 2 side walls consist of modular panels, 1 wall composed of modular panels, 1 security door complete with end-stroke with key switch for access to the cell, 1 roof in galvanized sheet press-folded with high thick and pedestrians, 1 series of visual portholes suitably arranged to allow viewing of the load cell, laterals in painted steel with access for interior cleaning, 1 barbed PVC belt with steel spikes, flanged and smooth rollers of large diameter for the dragging of barbed belt, 1 cleaning cylinder, front door access into the box, driven carriage for the cutter setback, inverter for adjusting of speed of the cutter and for the control of "pickups" for the barbed belt, 1 launch fan
    21. Sleeves filter for air filtration – air capacity: 80.000 m³/h approx., max. pressure loss filter: 120 mm approx., compressed air consumption at 6 bar max. 600 l/min (only during cleaning), 1 motor screw for extraction of dust mixed with fiber, 1 hoses filter with pneumatic cleaning backwashed, collection bin with wheels, structure with profiles and tubular for support legs, complete with galvanized steel panels
    22. Metal detector cod. TT/HS – metal detector system composed of: 1 electronic interceptor high sensitivity