NovaStar, NN353, Chemical Bonding Production Line for Wadding Nonwovens, 600 kg/hr
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Description
Overview
Consisting of (in order of production)
First Production Line
6 x bale openers, model 110, width 1100mm, capacity 250 kgs per hour, photoelectric, weighing electronic
2 x pre-openers, model 100, opening method pin plate, diameter of cylinders 520mm (including the height of the pin plate), speed of opening roller 900 rpm, production 500 kgs per hour, power 11.7 kw
2 x feeder towers of main opener
2 x main openers, width 1100mm, opening method pin plate, diameter of cylinder 520mm (including the height of the pin plate), speed of opening roller 900 rpm, production capacity 500 kgs per hour, power 11.7 kw
2 x vibrating feeders, width 1750mm, capacity 300 kgs per hour, photoelectric
2 x double cylinder double doffer cards to open and card the fiber into fiber webs, width 2000mm, capacity 300 kgs per hour, diameter of main cylinder 1230mm, diameter of pre-cylinder 850mm, suitable fiber 3d to 15d x 51mm to 67mm, outputting speed ≤45 meters per minute
2 x crosslappers used to evenly fold and lap the fiber webs to a certain width and thickness, input width ≤ 2700mm, output width ≤ 4600mm, output speed 1 to 8 meters per minute, fixed inputting amount 50 to 500 grams per square meter, crosslapping speed ≤45 meters per minute
Second Production Line
3 x bale openers, model 110, width 1100mm, capacity 250 kgs per hour, photoelectric, weighing electronic
1 x pre-opener, model 100, opening method pin plate, diameter of cylinders 520mm (including the height of the pin plate), speed of opening roller 900 rpm, production 500 kgs per hour, power 11.7 kw
1 x feeder tower of main opener
1 x main opener, width 1100mm, opening method pin plate, diameter of cylinder 520mm (including the height of the pin plate), speed of opening roller 900 rpm, production capacity 500 kgs per hour, power 11.7 kw
1 x vibrating feeder, width 2250mm, capacity 500 kgs per hour, photoelectric
1 x single cylinder double doffer card, width 2500mm, output capacity up to 450 kgs per hour, fiber range 3d to 15d x 51 to 76mm (polyester / polypropylene fiber), outlet speed ≤45 meters per minute, cylinder made of high quality steel (20mm thick), pvc horizontal feeding lattice, with pressing roller, 4 rollers for feeding (diameter 65mm), metal detector at entry, diameter of main cylinder 1230mm, diameter of double doffer 492mm, 5 carding sections, edge suction system in 4 areas for collecting dust, walking platforms on two sides of the machine for maintenance
1 x cross lapper used to evenly fold and lap the fiber webs to a certain width and thickness, input width ≤ 2700mm, output width ≤ 4600mm, output speed 1 to 8 meters per minute, fixed inputting amount 50 to 500 grams per square meter, crosslapping speed ≤45 meters per minute
Downstream Equipment
1 x 5-roller drawing machine
1 x 3-pass chemical bonded oven for producing chemically bonded padding with glue, heating method as per client’s request, 8 nozzles, 3 drying areas with top blowing and bottom suction, 100 x 100 square ducts, 6 circulating fans, width 3600mm, length 12000mm, inside temperature ≤ 200°C, working linear speed 6 to 15 meters per minute
1 x 2-roller ironing machine used to heat press on needle punched fabric for making flat surfaces, width 3600mm, diameter of ironing roller 570mm, surface temperature 140 to 240 °C, fabric speed 1 to 8 meters per minute, heating power 54 kw, drive power 4 kw, 2 roller vertical type machine, heated by oil electrically, bottom roller is fixed with up-roller and lifted/dropped manually, distance range of rollers (≤ 50mm), rollers are made of alloy steel, temperature of rollers is controlled separately
1 x cooling machine, width 3600mm, fan 1.5 kw x 2
1 x winder & cutter, power 1.5 kw
1 x trim opener
Additional Information
More information is available upon request.
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