Mytsa, Marshmallow Extrusion Line, Max 500kg/hr, 4-Color Injection

Description

  1. Gelatine System
    1. Gelatine melting tank JIGMET150, stainless steel 304, capacity 150 L.
    2. One speed drive SEW with stirrer, insulated.
    3. Jacketed design for hot water tempering.
    4. Gelatine buffer tank JIGBT200, stainless steel 304, capacity 200 L.
    5. One speed drive SEW with stirrer, insulated.
    6. Jacketed design for hot water tempering.
    7. Gelatine feed pump (screw pump) 031, frequency controlled.
    8. Direct drive SEW.
    9. Pump stator with jacketed housing.
    10. Pump and drive built on a separate stainless steel frame with cover and adjustable feet.
    11. Weighing tanks, valves, jacketed stainless steel pipes, controls, electrical appliances for items 1.1 to 1.3.
  2. Syrup Cooking And Preparation For Production
    1. Syrup cooker 200 L with bottom valve and transfer pump.
    2. Two-speed drive with scrapers.
    3. Insulated jacketed for steam heating.
    4. Ingredient feeding unit, stainless steel 304, screw feed type, design for easy to clean.
    5. Function for feeding sugar to syrup cooker.
    6. Syrup filter, stainless steel 304 housing.
    7. 304 safe stainless steel filter with magnet rod.
    8. Jacketed housing and design for easy to clean.
    9. Cooling and mixing tank JCMT200, stainless steel 304, capacity 200 L.
    10. Stirrer with scrapers, jacketed housing design.
    11. One speed drive SEW.
    12. Syrup buffer tank JIBT500, stainless steel 304, capacity 500 L with stirrer.
    13. Insulated jacketed housing design.
    14. One speed drive SEW.
    15. Syrup feed pump to aerator (screw pump) 031, frequency controlled, with jacketed stator housing.
    16. Direct pump drive SEW.
    17. Pump and drive built on a separate stainless steel frame with cover, on adjustable feet.
    18. Screw feeder for pump and enlarged suction opening for viscous material.
    19. Syrup transfer screw pump 031 to buffer tank with jacketed stator housing.
    20. One speed drive SEW.
    21. Pump and drive built on a separate stainless steel frame with cover, on adjustable feet.
    22. Weighing tanks, valves, jacketed stainless steel pipes, controls, electrical appliances for items 2.1 to 2.7.
  3. Steam Heating Units For Warm Water, Hot Water And Syrup
    1. Stainless steel 304.
    2. Jacketed housing for tempering or heating with steam supply.
    3. Combined hot water, warm water and syrup preheat, three individual temperature control.
    4. Hot water, warm water and syrup transfer pumps included.
    5. Valves, jacketed stainless steel pipes, controls, electrical appliances for item 3.
  4. Jam System
    1. 200 L syrup cooker with pneumatic bottom valve and transfer pump (lobe pump).
    2. Two-speed drives with scrapers.
    3. Insulated jacketed for steam heating.
    4. Jam buffer tank JIBT200, stainless steel 304, capacity 200 L.
    5. Stirrer with scrapers, jacketed housing design.
    6. One speed drive SEW.
    7. Jam pump (screw pump) 020, frequency controlled, with jacketed stator housing.
    8. Direct pump drive SEW.
    9. Pump and drive mounted on a separate stainless steel frame with cover, on adjustable feet.
    10. Screw feeder for pump and enlarged suction opening for viscous material.
    11. Syrup filter, stainless steel 304 housing.
    12. 304 safe stainless steel filter with magnet rod.
    13. Jacketed housing and design for easy to clean.
    14. Valves, jacketed stainless steel pipes, controls, electrical appliances for items 4.1 to 4.4.
  5. Warm And Cold Water Unit
    1. Cold water unit 5 Hp, self contained cold water for cooling of jacketed piping and equipment with a water temperature between 3 and 15 °C.
    2. Closed execution, stainless steel housing.
    3. Digital temperature controller with display in °C.
    4. Internal air cooled condenser.
    5. Water tank with float for automatic re-filling.
    6. Stainless steel built-in control box.
    7. With two separate controlled 9 kW hot water system up to 90 °C.
  6. Mixing Aerated Production Part
    1. Syrup filter, stainless steel 304 housing.
    2. 304 safe stainless steel filter with magnet rod.
    3. Jacketed housing and design for easy to clean.
    4. Aeros A750 continuous aerator, stainless steel mixing head with pins in rotor and stator, effective volume 4.5 L.
    5. Mixing head stator and flange are jacketed for cooling or heating.
    6. Pneumatic mixing head pressure regulator.
    7. Direct mixing head drive 18.5 kW.
    8. Frequency controlled r.p.m. adjustment of the mixing head, including read-out.
    9. Individual tempering of the front and back plate of the mixing head.
    10. Double mechanical seal with flushing connection for mixing head and lubrication tank and pump included for seal flushing.
    11. Manual air dosing with a metering tube (Brook instrument).
    12. Automatic air dosing system with mass flow meter (Brooks Instrument), including read-out in L/min. This is to ensure the product density to be constant when the speed of the main pump is changed.
    13. Automatic density control with mass air flow meter with digital display. After entering the initial density and the required final density into the integrated calculator, it will calculate the required amount of gas (air) and enter into the product. The parameters will be shown on a digital display.
    14. Automatic pressure control with signal function for input pressure and mixing head pressure when exceeding limits.
    15. Air dryer will be provided by customer.
    16. Hi tech graphical display with touch screen, countersunk and inclined for easy reading.
    17. Programmable control operating PLC (Megmeet). Can store different recipes.
    18. All machine settings can be shown on the display.
    19. Set of 2 digital temperature read-outs on the display including sensor and sensor holder (input temperature, output temperature).
    20. Stainless steel mixer cabinet has two separate compartments: the mixing head drive is mounted in the middle part at front side.
    21. All controls, electrical components, pneumatic and air system are placed at the backside compartment.
    22. Easy access to all compartments by removable stainless steel panel doors.