Hyundai, 220 MW Power Barge, Natural Gas, 4x GE LM6000 PC Sprint Gas Turbines, 1x ABB 53.58 MW Steam Turbine, 106x55x6m

Description

  1. Overview
    1. 220 MW net power output
    2. Natural gas fuel
    3. Fresh water requirement: 1000 cubic meters per day
    4. Gas turbines, OTSGs, and steam turbines and their auxiliaries are all mounted on a single floating barge
    5. Compact size of 106 meters x 55 meters x 6 meters, with a total draft of 6 meters
    6. Minimum onshore facilities required
    7. Minimum draft of 3 meters required
    8. Last used briefly in 2015
  2. Barge Mounted Combined Cycle Power Plant (CCPP)
    1. 4 x 50.8 MW LM6000 PC Sprint aero derivative gas turbines
    2. 4 x once through steam generators
    3. 1 x 53 MW rated output steam turbine and generator
  3. Minimum Onshore Facilities
    1. Switchyard for power evacuation, 415V MCC for DM plant, etc.
    2. Fuel treatment and forwarding
    3. Water treatment plant and DM plant
    4. Fire fighting system
  4. Advantages
    1. Minimum land requirement of about 20 acres for offshore facilities
    2. Foundation is not required for main plant, hence reduced construction time
    3. Black start facility for plant start up is available
    4. Main plant systems supplied by reputed OEMs like GE and ABB
    5. OTSG has dry running capability up to 560 °C, which is suitable to operate in a simple-cycle mode
    6. Once through steam generator is quick to adjust during sudden fluctuation in load
  5. Gas Turbine
    1. Make: GE
    2. Model: LM 6000 PC Sprint
    3. Capacity: 50.8 MW
    4. Installed on barge
    5. Gas turbine generator is open air-cooled, synchronous type and totally enclosed
    6. 5 stage low pressure compressor – compression ratio is 2.4:1, 14 stage high pressure compressor – compression ratio is 12.5:1
  6. Steam Turbine
    1. Make: ABB
    2. Installed on barge
    3. Capacity: 53.58 MW
    4. 40 stage dual pressure condensing type steam turbine
    5. 2 pole generator with air cooling for stator and rotor winding
  7. Once Through Steam Generator
    1. Make: IST, Canada
    2. Dual pressure OTSG installed at the exhaust of the gas turbine
    3. Steam parameters: pressure/temperature – HP steam: 56 bar / 419 °C, LP steam: 4.7 bar / 240 °C
    4. Dry running capability as the tubes are made of Inco alloy
  8. Chillers
    1. Used for cooling the gas turbine intake air for increasing the gas turbine output
    2. Chiller capacity: 1210 TR
    3. Refrigerant used is HFC134a
  9. Compressed Air System
    1. 3 x 100% screw type air compressors with 2 x 100% desiccant type dryers
    2. Capacity: 12.7 Nm3/min and 8.64 bar g discharge pressure
  10. Plant Electrical System (Barge Mounted)
    1. Power is generated at 11 kV and evacuated at 220 kV
    2. 2 nos. of step-up transformer 11 kV / 220 kV (1 each for 2 gas turbines) and 1 step-up transformer for steam turbine
    3. 2 nos. of unit auxiliary transformers for stepping down from 11 kV to 6.6 kV for running plant auxiliaries
    4. 4 nos. of step-down transformers called auxiliary transformers for stepping down the 6.6 kV to 415 V
  11. Other Plant Facilities
    1. Demineralization plant: produces de-mineralized water for generating steam in OTSG
    2. Cooling water system: suitable for river/sea water which can be connected to closed circuit cooling water system onshore if required
  12. Fire Protection and Fire Detection System
    1. Water hydrant system (consisting of six fire water pumps, out of which 2 are diesel engine driven and 1 barge mounted emergency fire pump (diesel driven))
    2. High velocity water spray system (HVWS) system
    3. Carbon dioxide flooding system
    4. Portable fire extinguishers (water type, foam type, CO2 gas type, dry chemical powder type extinguishers)
    5. Fire detection and alarm system