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NovaStar, NN369, 2017, Soft Wadding Production Line, 3000mm Net Width (New)

NovaStar, NN369, 2017, Soft Wadding Production Line, 3000mm Net Width

Description

  1. Bale Opener
    1. Machine width: 1300 mm
    2. Capacity: 300 kg/h
    3. Power: 4.5 kW
    4. The machine is used to open non-opened fiber, then transfer the fiber to the next working procedure according to a certainty percentage.
    5. The frame of this machine is welded by high quality carbonaceous steel with Δ8 mm thickness, and level off (a kind of process to make the surface smooHLy).
    6. The diameter for front and back beaters is Φ310 mm, and the surface is fixed by 3 nail-stick screw.
    7. Adopt two hoppers in close & open style; the machine has electronic weighing system; use photo electricity to inter-lock control, and works simultaneously with the feeding lattice of opener.
    8. The end of beater axes uses protect-tray to against the fiber tangling.
    9. The motor for lifting of spiked lattice controlled by 1.5 kW inverter.
    10. Motor for conveyor lattice: 1.5 kW normal motor.
    11. Motor for stripping rollers are normal motor 0.75 kW × 2 sets.
  2. Conveying Lattice With Fiber Pre-Opener
    1. The main opener uses card pin to open fibers.
    2. The machine frame is made by high quality welded carbonaceous steel with Δ10 mm thickness; after getting backfired and qualitative treatment, it could release stress completely.
    3. The feeding horizontal lattice is wooden, with the width of 1180 mm and perimeter 2800 mm.
    4. The opener is equipped with mightiness magnet to suck the metal impurity.
    5. The diameter of feeding rollers is Φ75 mm, both up and bottom rollers have surface groove, while the upper one increases pressure via spring. The rollers and feeding lattice are controlled by 0.75 kW × 4 poles ordinary motors which are matched with 70/60:1 worm wheels.
    6. The diameter of the opener roller is Φ400 mm, and flange matched with card wire plate.
    7. The high speed centrifuge feeding fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth switch. Blower fan motor is 2.2 kW × 4 poles; meanwhile the feeding pipes are galvanized zinc with the diameter of Φ200 mm.
    8. Way of control: the control box of this machine is set on the side wallboard of the feeding lattice, when the feeding lattice and rollers are running, they were controlled by the photo-electricity fixed on the feeder, and it has back and forth switch.
    9. Machine width: 100 mm
    10. The diameter of the roller: Φ400 mm
    11. Speed of conveyor lattice: ≤10 m/min
    12. Output: 200 kg/h
    13. Installed kW: main driving 4 kW, feeding roller 0.75 kW, fan 2.2 kW, total power 6.95 kW.
  3. Main Fiber Opening Machine
    1. The main opener uses card wire to open fibers.
    2. The machine frame is made by high quality welded carbonaceous steel with Δ10 mm thickness; after getting backfired and qualitative treatment, it could release stress completely.
    3. The horizontal feeding lattice is wooden, with the width of 1180 mm and perimeter 2800 mm.
    4. The opener is equipped with mightiness magnet to suck the metal impurity.
    5. The diameter of feeding rollers is Φ70 mm, both up and bottom rollers have surface groove, while the upper one increases pressure via spring. The roller and feeding lattice are controlled by 0.75 kW × 4 poles with ordinary motors which are matched with 70/60:1 worm wheels.
    6. The diameter of the opener roller is Φ400 mm, and flange matched with card wire plate.
    7. The high speed centrifuge feeding fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth switch. Blower fan motor is 2.2 kW × 4 poles; meanwhile the feeding pipes are galvanized zinc with the diameter of Φ200 mm.
    8. Way of control: the control box of this machine is set on the side wallboard of the feeding lattice, when the feeding lattice and rollers are running, they were controlled by the photo-electricity fixed on the feeder, and it has back and forth switch.
    9. Machine width: 1500 mm
    10. The diameter of the roller: Φ400 mm
    11. Speed of conveyor lattice: ≤10 m/min
    12. Output: 200 kg/h
    13. Installed kW: main driving 4.5 kW, feeding roller 1.5 kW, fan 2.2 kW, total power 8 kW.
  4. Vibrating Fiber Feeder (With Weighing Device)
    1. This machine is used to mix the opened fiber fully and feed evenly to the next working procedure.
    2. The photo-electricity controls the storage of the fiber trunk, through adjusting the vibrating plate to adjust feeding quantity.
    3. Adopt the spiked lattice to transfer the fiber. The photo-electricity controls the output of the fiber trunk.
    4. The end face of the axis has protecting tray to prevent the fiber rolling on beaters.
    5. The diameter of beater is Φ310 mm; adopt 3 nail-stick screws to fix.
    6. High quality carbon steel plates of 8 mm thick are welded into main frame with qualitative treatment.
    7. The vibrating motor is 0.75 kW × 6 poles ordinary motor.
    8. The spiked lattice is driven by 1.75 kW inverter motor matched with 80/10:1 worm wheel.
    9. Machine width: 2000 mm
    10. Capacity: 200-300 kg/h
  5. Double Cylinder Double Doffer Carding Machine
    1. Power: 2.25 kW
    2. Lattice: PVC
    3. This machine is suitable to card PP, PE, PET, PVA, bi-component fiber to form web.
    4. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured, shaped and modulated.
    5. Equipped with random rollers after doffers. The output is controlled by inverter motor.
    6. The card cloth adopt domestic famous brand, and the final product decides the specification.
    7. Adopt rollers to strip fiber.
    8. Fiber feeding: equipped with the anti-metal protection device at the material entrance of the machine, the 4 rollers wrapped metal card cloth were matched up and down unit, there is 2 units. There into the bearing seat of the up roller of the first feeding unit and the driving worm wheel are nylon parts. It could be used to check the metal and have the functions of auto-stop alarm and back the machine.
    9. The main bearings adopt Tholinton American brand or equivalent, the main motors of cylinder adopt inverter timing.
    10. The feeding roller is controlled by inverter.
    11. The cylinder and doffer are castings and the other rollers are made of seamless steel tube.
    12. Every roller’s column degree is less than 0.05 mm, keep the movement in balance.
    13. Cylinder run-out: ≤0.05 mm
    14. Diameter of main cylinder: Φ1230 mm, pre cylinder’s dia: Φ850 mm
    15. Diameter of the doffer: Φ492 mm
    16. The diameter of the working roller: Φ165 mm
    17. The diameter of the stripped rollers: Φ86 mm
    18. The diameter of the needle roller, random roller: Φ295 mm
    19. Capacity: 300-400 kg/h (takes the best 6D chemical fiber as checking standard)
    20. Power: 41 kW
    21. Machine working width: 2000 mm
    22. Steel wire: Geron brand interlock type
  6. Cross Lapper (6500 mm)
    1. This machine is mainly used to lap the carded fiber according to the set thickness and width for next working procedure.
    2. The main frame is table-flap structure with enough strength and stability. The rail is resistant to oil leaking.
    3. The lapping is controlled by subsection.