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Consultex, Rotor Spraying System

Consultex, Rotor Spraying System

Description

  1. Overview
    1. Rotor spraying coating system by Consultex (USA)
    2. Working width: 2400 mm
    3. Year of construction: 2010
    4. Originally used to apply a carpet backing in the weight range of approximately 30 to 100 gsm
    5. Used for trials only; available due to changed customer requirements
    6. Well suited for flame retardant application, odor application in nonwovens, and resin coating (with 50% solids and low amount due to limited dryer capacity)
    7. Includes Menzel IR 6 zones heaters
  2. Consultex Spray Applicator Iq 141
    1. Maximum spray width: 2400 mm
    2. Maximum spray rate per rotor carrier: 3300 ml/meter/minute
    3. Electrical: 440 V / 3 phases / 60 Hz
    4. Compressed air: 5 bar (73 psi)
  3. Rotor Carrier
    1. Stainless steel self-supporting structure with covers
    2. Drive motor with belt, totally enclosed IP 65 motor
    3. Pneumatically operated adjustable start/stop cover and width adjustment
    4. Interconnecting tubing material to liquor supply system
    5. Detachable rotor compartment
    6. Stainless steel flow monitor
  4. Supply Tank
    1. One removable stainless steel 60 liter tank, mounted in a solid stainless steel frame
    2. One variable speed AC rotor-driven pump for chemical supply to the rotor carrier
    3. Necessary valves and plumbing for operation of the system
    4. One supply filter and one duplex filter with pressure sensors
  5. Integrated Control Station
    1. Control and regulation of spray amount in grams/sqm (gsm) units
    2. Control and regulation of automatic rinsing program for the rotor carrier and plumbing
    3. Controls for all available options, parameters, and input functions
    4. Automatic adjustment of add-on rate according to machine speed using line speed input
    5. Color touch screen control panel with LCD display and diagnostic center by Siemens
    6. Profibus connection
  6. Mounting Frame And Dryer For Applicator
    1. Face width: 2600 mm
    2. Product width: 2400 mm
    3. Product: nonwoven 300 gsm - 700 gsm
    4. Operating speed: up to 25 meters/min
    5. Electrical characteristics: 440 V / 3 phases / 60 Hz
    6. Paint: Menzel blue RAL 5015
  7. Mounting Frame And Dryer Includes
    1. Sturdy steel framework with cross members and supports
    2. One entrance driven traction roll
    3. 3 aluminum idler rolls in free turning bearings
    4. Provisions for mounting the Consultex spray equipment
    5. Provisions for mounting 3 dryers/heaters and future expansion of additional 2 dryers/heaters
    6. Drying section includes: aluminized steel framework
    7. 3 heater panels operating temp. 0-870°C, each approximately 24" by 102" wide
    8. Air plenums to connect all heater panels to air supply/blower
    9. SCR control for heaters to facilitate temperature control
    10. Invertors to control the air flow at each of the blowers