NovaStar, NN374, Geotextile Production Line, 6000mm, 650 kg/hr (New)

Description

  1. Overview
    1. Carding machine width: 2500 mm
    2. Crosslapper width: 2900 x 6800 mm
    3. Pre-needle punching machine width: 6600 mm
    4. Ironing machine width: 6400 mm
    5. Main needle punching machine width: 6400 mm
    6. Winder/cutter width: 6000 mm
    7. Product specifications: max 5500 mm adjustable
    8. Suitable material: 3d to 15d, 51 to 102 mm pet, pp, low melt fiber
    9. Product: substrate of carpet
    10. Product weight: 100 to 1000 gsm adjustable
    11. Carding machine capacity: 800 kgs per hour
    12. Entire line capacity: up to 650 kgs per hour
  2. Included Components
    1. Bale opener with electrical weigh pan
      1. Working width: 1400 mm
      2. Capacity: 300 kgs per hour
      3. Photoelectric controls
      4. With weighing scale
      5. Diameter of average roller and stripper roller is 480 mm including the height of the spikes (3 rows total)
      6. Hoppers made of aluminum alloy, can weigh a max of 3 kgs and work 3 times per minute
      7. Safety guard included
      8. Feed conveyor set up with pull switch across opening
    2. Pre-opener with magnet
      1. Working width: 1500 mm
      2. Opening method: pin plate for opening
      3. Diameter of cylinder: 600 mm (including the height of the pin plate)
      4. Speed of opening roller: 900 rpm
      5. Production capacity: 800 kgs per hour
      6. Feeding roller: 120 mm
      7. Opening roller: 520 mm
      8. Transfer fan driven separately, matched with air transfer hose 300 mm diameter
      9. Powerful magnet included
      10. Feeding controlled by photoelectricity
      11. Separate fan with variable frequency drive
      12. Height from magnet to fan is 850 mm, organic glass window is opened and sealed from the inside
    3. Big chamber blender
      1. Working width: 2500 mm
      2. Diameter of average roller and stripper rollers: 500 mm (including the height of the spikes)
      3. Two photoelectric sensors control the feeding
      4. Entrance gate located at the end of the bin allows for easy access of interior cleaning
    4. Main opener with magnet
      1. Working width: 1500 mm
      2. Opening method: pin plate
      3. Diameter of cylinder: 600 mm (including the height of the card pins)
      4. Speed of the opening roller: 900 rpm
      5. Capacity: 800 kgs per hour
      6. Feeding roller: 120 mm
      7. Opening roller: 520 mm
      8. Transferring fan driven separately, with air hose diameter 300 mm
      9. Powerful magnet included
      10. Separate fan with variable frequency drive
      11. Height from the magnet to fan: 850 mm, organic glass window is opened and sealed from the inside
    5. Vibration feeder
      1. Working width: 2250 mm
      2. Production capacity: 800 kgs per hour
      3. Photoelectric controls
      4. Diameter of average and stripper rollers with pins: 380 mm, three rows of pins
      5. Vibrating plate made of 1.2 mm thick stainless steel
    6. Autoleveler
      1. Working width: 2500 mm
      2. Speed: max. 10 meters per minute
      3. Installed power: 0.75 kw
      4. Sensor weighing range: 500 to 5000 grams per square meter
    7. High capacity double cylinder double doffer carding machine
      1. Working width: 2500 mm
      2. Capacity: 800 kgs per hour
      3. Suitable fiber: 3d to 15d
      4. Doffer output speed: up to 70 meters per minute
      5. Diameter of breast cylinder: 850 mm
      6. Diameter of main cylinder: 1500 mm
      7. Feeding roller is fitted with a cleaning roller to prevent fiber jamming
      8. Working rollers and stripping rollers are sealed to prevent fiber jamming
      9. Suction system continuously and effectively removes fiber and dust
      10. Rubber doffing roller used to remove the fiber from the doffers
      11. Platforms and guardrail are placed on two sides of machine for easy inspection, production, and maintenance
      12. Card covers work together to generate a negative pressure to prevent fiber from accumulating at end edge of shafts
      13. Metal detection devices are supplied standard
      14. Advanced control system by inverter drives
    8. Crosslapper
      1. Input width: 2900 mm
      2. Output width: 6800 mm
      3. Speed: up to 70 meters per minute
      4. Output speed: 1 to 10 meters per minute
      5. Feeding amount: 80 to 1000 grams per square meter
    9. Batt feeder
      1. Working width: 6600 mm
      2. Feeding speed: 1 to 10 meters per minute
      3. Feeding amount: up to 1000 grams per square meter
      4. Feeding roller diameter: 155 mm
      5. Entire machine can be moved out from track for easy cleaning
    10. Double shaft single needle board high speed pre-needle looms
      1. Working width: 6600 mm
      2. Needle stroke: 50 mm
      3. Needle density: 4000 needles per meter
      4. Punching rpm: 1000 rpm
      5. Fabric output speed: 1 to 8 meters per minute
      6. Double shaft single needle board
      7. Centralized oil circulation system
    11. Five-roller felt drafter
      1. 3 up rollers are fixed, 2 down rollers rise and fall with trubo manually
      2. Range of rise and fall are no more than 300 mm
      3. 5 motors equipped with high precision speed reducers, driving 5 drawing rollers separately
      4. Capacity: 2.2 kw x 5 sets
    12. High speed double shaft single needle board main needle loom
      1. Working width: 6400 mm
      2. Needle stroke: 40 mm
      3. Needle density: 6000 needles per meter
      4. Punching rpm: 1200 rpm
      5. Fabric output speed: 1 to 8 meters per minute
      6. Centralized oil lubrication system
    13. Double roller ironing machine
      1. Working width: 6400 mm
      2. Diameter of ironing roller: 450 mm
      3. Thickness of ironing roller: 40 mm
      4. Surface temperature: 140 to 220 °c
      5. Fabric speed: 1 to 10 meters per minute
      6. Heating power: 63 kw
      7. Drive power: 3 kw
      8. Down roller is fixed, up roller is lifted and dropped manually, distance range up to 50 mm
      9. Temperature of three rollers are controlled separately, automatic constant temp
    14. Eleven roller accumulator
      1. Working width: 6200 mm
      2. Diameter of fabric guiding roller: 150 mm
    15. Winder and cutter
      1. Winding form: double roller surface friction winding
      2. Diameter of fabric roll: up to 1200 mm
      3. Vertical cutting form: blade controlled by motor
      4. Cross cutting form: electric fly-cutter
      5. Working width: 6000 mm
      6. Installed power: 7 kw
      7. Product thickness: up to 20 mm, product weight 1000 grams per square meter
    16. Edge trim recycling machine
      1. Working width: 600 mm
      2. Capacity: max. 50 kgs per hour
      3. Running speed of cylinder: 1000 rpm
      4. Cylinder diameter: 400 mm
      5. Installation power: 5.25 kw
      6. All technological data is displayed on the touch screen