Company founded 1975 US-based machinery business experienced in worldwide sales.

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Coir Mattress Production Line, HPDP 2.0, 1900mm Width, with Latex Spraying and Drying

Coir Mattress Production Line, HPDP 2.0, 1900mm Width, with Latex Spraying and Drying

Description

  1. Overview
    1. Complete line of machinery for setting up a rubberized coir-sheet mattress unit
  2. Coir Bale Opener
    1. Capacity: 2000 kgs
    2. Power: 5 hp motor and 2 hp geared motor
  3. Curled Coir Rope Untwisting Machine
    1. Curled coir rope opening capacity: 500 kgs per hour
    2. Power required: 7 hp
  4. Non Woven Coir Needle Felt Machine – Model Hpdp 2.0
    1. Felt width max: 1900 mm
    2. Density adjustable from 700 to 1000 gsm
    3. Consists of: fiber feeder, accumulator with blowers, double carding, needle loom, inlet and outlet conveyor with complete electric control panel
    4. Power required: 38 hp
  5. Online Latex Sprayer
    1. Will have 2 sets of spray guns on both sides of felt
    2. Runs with 2 hp, 300 rpm gear motor – 2 nos with variable speed drive
    3. Two autoguns of Japan/US made
    4. One 10 hp heavy duty air compressor and pneumatic pipe connections
    5. Power required: 15 hp
  6. Online Coir Felt Drier
    1. Consists of 3 pass steel rod belt conveyor system of length 6 meter each pass, totally 18 meter conveyor
    2. Driven by 2 hp gear motor
    3. Enclosed in chamber insulated on all sides
    4. Hot air generated from boiler is made to pass through radiators with 10 hp centrifugal blower to distribute hot air inside the chamber
    5. Total power required: 12 hp
  7. Coir Sheet Fleece Cutter Machine
    1. Consists of pneumatic cylinder for pressure holding and 1 cross cutter
    2. Power required: 5 hp
    3. Latex sprayed coir sheet comes out of drier is connected to this line and coir sheets are cut to required size and taken in to next stage for lamination
    4. Machine will have weighing scale of 200 kg capacity
  8. Laminating Drum Press
    1. Will have two heavy press rollers of 400 mm dia with feed and out let rollers
    2. The cut coir sheet layers are laminated to obtain different thick coir pads (e.g., 2 layers to make 1 inch coir pad, 4 layers for 2 inch coir pad, 6 or more layers for 4 inch thick coir pad)
    3. Power required: 2 hp
  9. Hydraulic Hot Press
    1. Capacity: 100 ton
    2. 6 day light
    3. 1200 mm stroke
    4. 100 mm ram dia
    5. 6 cylinders
    6. 200 mm daylight gap
    7. Platen size: 2000 x 2450 x 40 mm thick (7 nos)
    8. With headers and valves and operated by auto control
    9. 15 hp power pack with electrical panel
    10. Heating medium either by steam or thermic fluid generated from boiler; pipe connection from boiler to hot press to be given by the customer
  10. Latex Pressure Tank
    1. Diameter of storage tank: 1000 mm
    2. 800 liter capacity with stirrer
    3. Power required: 1 hp
  11. Chemical Ball Mill
    1. 1000 liter capacity rotating drum
    2. 10 mm wall thick with 3 inch thick granite inner lining
    3. 400 kgs of ceramic grinding balls with loading platform
    4. Will thoroughly mix and grind all the chemical ingredients for 36 to 48 hours
    5. Motor capacity: 10 hp with gear system
  12. Band Saw Cutter
    1. Required to cut the coir pads into required size
    2. Will have 7 feet x 7 feet movable table
    3. High speed band saw rotating wheel is driven by 2 hp motor
  13. Vulcanizing Heat Chamber
    1. Required to cure the rubber pads for getting resilience or cushioning effect and is final process
    2. Heat chamber size inner: 7 ft x 7 ft x 15 ft length
    3. Steam/hot thermic fluid is passed inside the enclosed insulated chamber fitted with fin tube radiators
    4. 5 hp axial blower is used for uniform hot air distribution
    5. Piping connection from boiler to chamber is not our scope of supply