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NovaStar, BL139, Multilayer Polyethylene Bubble Film Production Line, 1500mm Width, 100kg/h Capacity (New)

NovaStar, BL139, Multilayer Polyethylene Bubble Film Production Line, 1500mm Width, 100kg/h Capacity

Description

  1. Overview
    1. Complete bubble film production line consisting of two extruders, filters, t-dies, forming roller, cooling traction, winding, and inline edge trim grinding.
    2. Machine size: 17 m x 5.5 m x 4.1 m
    3. Machine weight: 10.0 ton
    4. Power supply: 480 V / 3 phases / 4 lines / 60 Hz
  2. First Extruder Part
    1. Output: 70 kg/h
    2. Screw diameter: Ф90 mm
    3. L/D: 30:1
    4. Screw and barrel material: 38 CrMoAlA after nitrogen treatment with optimum hardness, strong corrosion resistance and long service lifetime
    5. Speed adjustment: Frequency inverter
    6. Drive motor power: 30 kW
    7. Heating way: Aluminum-casted heater
    8. Heating zone: 4 zones, auto-temperature
    9. Heating power: 20.8 kW
    10. Gear box: GB-200, hard-toothed
  3. First Filter Part
    1. Filter outside diameter: Ф148
    2. Filter inside diameter: Ф40
    3. Heating power: 3 kW
    4. Net change: By motor changing
  4. First T-Die Part
    1. Film (sheet) structure: 2 layer (flat film + air bubble film)
    2. T-die design: Like cloth-hanger, enables the melting material to be flowed evenly from the outlet
    3. Width: 1680 mm
    4. Product width: 1500 mm
    5. Heating way: Aluminum-casted heater
    6. Heating zone: 5 zones, auto-temperature
    7. Heating power: 21.5 kW
  5. Second Extruder Part
    1. Output: 40 kg/h
    2. Screw diameter: Ф60
    3. L/D: 30:1
    4. Screw and barrel material: 38 CrMoAlA after nitrogen treatment with optimum hardness, strong corrosion resistance and long service lifetime
    5. Speed adjustment: Frequency inverter
    6. Drive motor power: 18.5 kW
    7. Heating way: Aluminum-casted heater
    8. Heating zone: 4 zones, auto-temperature
    9. Heating power: 13.6 kW
    10. Gear box: GB-175, hard-toothed
  6. Second Filter Part
    1. Filter outside diameter: Ф148
    2. Filter inside diameter: Ф40
    3. Heating power: 3 kW
    4. Net change: By motor changing
  7. Second T-Die Part
    1. Film (sheet) structure: 1 layer (flat film)
    2. T-die design: Like cloth-hanger, enables the melting material to be flowed evenly from the outlet
    3. Width: 1630 mm
    4. Product width: 1500 mm
    5. Heating way: Aluminum-casted heater
    6. Heating zone: 5 zones, digital temp.
    7. Heating power: 20.4 kW
  8. Air Bubble Forming Roller
    1. Width: 1650 mm
    2. Diameter: Ф255 mm
    3. Molding way: Volume minus pressure molding
    4. Cooling way: By water
    5. Speed adjustment: Frequency inverter
    6. Drive motor power: 2.2 kW
    7. Air bubble spec.: Ф10 x 4.2 (mm) or made as per customer’s requirement
  9. Cooling Traction Part
    1. Cooling roller: Ф165 mm x 2
    2. Silicon rubber roller diameter: Ф216 mm x 2
    3. Flat roller: Ф216 mm x 2
    4. Smooth roller diameter: Ф120 mm x 6
    5. Air cylinder: SC100 x 80 x 2; SC50 x 100 x 2
    6. Traction motor: 2.2 kW x 2
    7. Unit driving motor: 0.55 kW x 2
  10. Winding Part
    1. Automatic cutting and winding
    2. Winding way: Automatic collecting
    3. Winding motor: Moment electrical motor
    4. Winding motor power: 2.2 kW
    5. Working position: Double station
    6. Air cylinder cutting knife, OSP-P32 x 1600 x 1
    7. Normal cylinder: SC80 x 500 x 1
    8. Flat roller: Ф80 mm x 7
  11. Electronics
    1. Inverter: Delta
    2. Motor: Siemens
    3. Temperature controller: Winpack
    4. PLC: Panasonic
    5. Touch screen: Taiwan, Hi-Tech
    6. A.C. contract: Siemens
  12. Inline Edge Trim Grinding and Return to the Extruder
    1. Inline edge trim grinding and return to the extruder included
  13. Spare Parts
    1. Tools and tool box: 1 set
    2. Heater, round shape Ф115 x 120: 2 pieces
    3. Heater, plate type 440 x 150: 1 piece
    4. Heater, plate type 150 x 150: 1 piece
    5. Heater, plate type 250 x 160: 1 piece
    6. Heater, U shape 250 x 240: 1 piece
    7. Heater, U shape 148 x 120: 1 piece
    8. Thermocouple 0.5K: 5 pieces
    9. Ampere meter 30A: 1 piece
    10. Switch, vessel type: 3 pieces
    11. Temp. controller 8031: 1 piece
    12. Rotary jointer 6”: 1 piece
    13. T-die cover plate: 4 pieces
    14. Cover plate screw: 12 pieces
    15. Operation manual: 1 piece