Company founded 1975 US-based machinery business experienced in worldwide sales.

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Mini Refinery, 1000 to 2000 BPD, Process Skid, Distillation Column

Mini Refinery, 1000 to 2000 BPD, Process Skid, Distillation Column

Description

  1. Process Skid Equipment
    1. First stage flash separator
    2. Second stage flash separator
    3. Crude feed heater
    4. High temperature residual cooler
    5. Low temperature residual cooler
    6. Condensate condenser crude feed heater
    7. Water-cooled condensate condenser
    8. Overhead condenser and crude feed heater
    9. Water-cooled overhead condenser
    10. Product cooler
    11. Residual pump
    12. Condensate pump
    13. Overhead pump
    14. Product pump
    15. Reflex pump
    16. Heat control valves
    17. Cooling water control valves
    18. Nitrogen purge connections pressure gauges
    19. Distillation column to separate heavy naphtha from light naphtha
  2. Hot Oil Heater Package
    1. Burner assembly to fire off gas produced by DFS4, natural gas or oil
    2. Liquid tube heater assembly
    3. Expansion tank
    4. Heater control package
    5. Circulating pump
    6. Flow control valve
    7. Exhaust stack and cap
    8. Designed for 8,000,000 btu/hr
  3. Items to Be Provided by Buyer
    1. Electric power supply to the MCC at 480 three phase and 220 single phase; estimated power consumption is 200 to 250 kW
    2. Natural gas for heaters; approximately 8 mm btu/hr is required; if natural gas is not available, fuel oil from the refinery can be used
    3. Cooling water supply at 1200 gpm of raw water at 83 °F, 30 psig
    4. Water treatment system for providing good quality water to the cooling water
    5. Steam supply (hot water) required for desalter, if one is required
    6. Nitrogen cylinders for blanketing/process purging during startup and shutdown procedures at 25 psig
    7. Hot oil medium for heater
    8. All transportation costs to site
    9. Site preparation, concrete slab, supporting structures required for the DFS-4 skids, site construction work; since this is a modularized refinery site work will be minimum
    10. Sufficient space to locate the process skid, heater skid and control room, with sufficient distance between skids to comply with local ordinance and insurance requirements
    11. Crude and product storage tanks
    12. Building(s) for storage and general office; fire protection
    13. Operating supplies required for start-up and operation
    14. Environmental permit, if one is required
    15. Permits required for construction and operation of the refinery
    16. Geotechnical analysis of site
  4. Standards
    1. ASME code section VII div. 1, ANSI B31.3, ICEA, NEC, NEMA, NFPA and TEMA
    2. All electronics, wiring and enclosures shall be class I, division II, group D
  5. Maximum Unit Dimensions and Weights
    1. Process skid: 21 ft (6.4 m) L x 13 ft (3.96 m) W x 23 ft 8.375 in (7.23 m) H; base plate: 19 ft (5.79 m) L x 13 ft (3.96 m) W; weight: 58,100 lb (26 tons)
    2. Heater skid: 23 ft (7 m) L x 12 ft 1 in (3.7 m) W x 20 ft (6.09 m) H to top of stack, 18 ft 0 in (5.486 m) to top of expansion tank; base plate: 18 ft (5.486 m) L x 8 ft 4 in (2.53 m) W; pump base plate: 4 ft 6 in (1.37 m) L x 2 ft (610 mm) W; weight: 30,900 lb (14 tons)
    3. Electrical and control panel building: 6 ft 0 in (1.82 m) W x 8 ft 0 in (2.43 m) L x 8 ft 0 in (2.43 m) H; weight: 2500 lb (1.1337 tons)