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NovaStar, SN102, Line for Abrasive, Trim Width up to 2000mm, 2500mm Working Width (New)

NovaStar, SN102, Line for Abrasive, Trim Width up to 2000mm, 2500mm Working Width

Description

  1. Overview
    1. Machine width: oven 2500 × 12000 mm
    2. Trim width of product: up to 2000 mm
    3. Final product: scouring padding
    4. Product weight: 400-1500 g/m² (with glue)
    5. Production output speed: ≤15 m/min (depending on the glue dipping volume)
    6. Raw material: glue, dying material, quartz sand, calcium carbonate, etc.
    7. Total installation power for the whole line: about 75 kW
    8. PLC with touch screen controlling
    9. Mitsubishi for PLC and touch screen
    10. Emerson for inverter
    11. Siemens Beide for motor
  2. Unwinder
    1. Suitable application: used to unfold the basic fabric for the scrubbing pad.
    2. It adopts double-roller friction style to unwind the fabric.
    3. Working width: 2500 mm
    4. Un-winding roller: Φ350 mm
    5. The main frame of the machine is made of Q235-A steel and section bar.
    6. The surface of the un-winding roller is coated with coarse rubber.
  3. Glue-Dipping Machine
    1. Suitable application: the machine is used to convey the basic fabric by fabric guiding roller into the double roller which is rotating in the glue tank. The fabric is dipped with glue between the two rollers. And then it is dried by pressing roller to control the volume of the glue solution to enter the oven to dry and form into final product.
    2. Working width: 2500 mm
    3. Production speed: 1-15 m/min
    4. Glue dipping roller: Φ270 mm
    5. Rubber roller hardness: 80 degree
    6. Fabric guiding roller: stainless steel
    7. Glue-dipping tank: stainless steel
    8. The machine is welded by good quality steel and 10# channel beam.
    9. The glue dipping roller is controlled by hydraulic pressure system with the distance between rollers adjustable.
    10. Pressing roller is made of seamless steel tube coated with rubber with thickness more than 10 mm.
    11. Main drive and the reciprocating drive for dipping are controlled by inverter with time frequency.
    12. The glue tank is welded by stainless steel, and the flange is made of epoxy resin with open arc.
    13. Glue dipping reciprocating is driven by in-phase belt and spraying nozzles is made based on the glue.
  4. Three Layer Spraying Oven
    1. Working width: 2500 mm
    2. Working length: 12000 mm
    3. Temperature inside of the oven: ≤200 °C
    4. Production speed: 2-15 m/min
    5. Three drying layers with top-blowing and bottom-suction method, hot wind penetration and convection with high heat efficiency. The drawer-like air duct can be cleaned at any time.
    6. The main body frame joints by 10# square groove steel and 5# angle steel.
    7. The apron bar for the spraying is Φ25 × 1.2 mm stainless steel solder pipe.
    8. The distance between the apron bar for front-spraying is 10 cm, and for the back spraying is 10 cm. Other apron bar is Φ28 × 1.5 mm solder pipe, and the distance between them is 10 cm.
    9. The three layers of driving apron of the dryer adopt stainless steel wire netting.
    10. Six cycle fans face-to-face located with top-blowing and bottom-suction method, hot wind penetration and convection. The air duct can be adjusted for up or down.
    11. The insulation board is 100 mm thick, made of 1.2 mm cold board, which is filled with temperature insulation asbestos and sealed by high temperature rubber loop air proofing.
    12. Heating methods: circulation heat-conducting oil for heating by boiler
    13. The driving of three layers of the dryer is separately frequency conversion controlled.
    14. There are wet-eject fan on the top of the dryer to remove the humidity and volatile gas.
  5. Winder and Cutter
    1. Suitable application: used for scrubbing pad edge-cut, metering, lengthwise cut and winding.
    2. Winding with double roller by friction.
    3. Winding fabric roll: Φ1200 mm
    4. The main frame is made of Q235-A steel and section bar.
    5. Three pneumatic lengthwise cutter
    6. Transverse cutter by electromotive flying blade
    7. Metering method: pulse metering and digital displayed
    8. It adopts double rollers by friction to wind.