Description Karl Mayer Direct Beam Warping Head type BM2600-1250 Manufactured 2003 Maximum beam width 2600 mm between flanges Maximum beam flange diameter 1500 mm Master Indigo Dyeing And Sizing Range Beam creel for 12 beams 15 impregnation and washing tanks With overhead multi roller oxidising arrangements and mangles Washing tank with mangle 16 cylinder steam heated dryer 2 washing tanks with mangles 16 cylinder steam heated dryer Intensive washing tank type Ecowash with mangle 16 cylinder steam heated dryer 8 washing tanks with mangles 16 cylinder steam heated dryer Pneumatic accumulator 3 cylinder dryer Karl Mayer size box, 2 dip and 2 nip 16 steam heated drying cylinders Mc Coy Elison / Hakoba Creel And Head Stock 2 units Creel (Hakoba), head stock 1996 / 2000, 375 end creel Morisson Indigo Dyeing Range 1.2 m working width, 12 positions 12 position ball creel 4 washing tanks Steaming unit (27 meters) 8 indigo dyeing tanks 4 washing tanks 12 x 3 drying cylinders (steam heated) 12 dosing tanks Barber Colman Long Chain Bealers 4 units 1982, 1983, 1987 and 1987 Sucker Muller Sizing Machine 1982, 2.2 m working width Flange diameter: 1.1 m 12 warp beam creel Size box 4 drying cylinders Size box 2 x 4 drying cylinders Head stock Picanol Optimax Looms 30 units 220 cm reed space Type Optimax-4R 2008 Staubli dobby type 2622B 5 bars warp stop motion 2 prewinders 2 colours Selvedge cutters 6 frames Droppers and heald wires as fitted Off loom big roll batcher Picanol Gammax Looms 28 units 190 cm reed space Type Gammax-2R 2003 Staubli dobby type 2622 5 bars warp stop motion 2 prewinders 2 colours Selvedge cutters 6 frames Droppers and heald wires as fitted Off loom inspection and big roll batcher Picanol Gamma Sumo Looms 6 units 190 cm reed space Type Gamma-2P 2002 Staubli cam box type 1620B 5 bars warp stop motion 2 prewinders 2 colours Selvedge cutters 6 frames Droppers and heald wires as fitted Off loom inspection and big roll batcher Osthoff Singeing Machine Manufactured year 2005 Maximum fabric width 2000 mm Entrance: roller cradle to take cloth rolls from weaving Driven feed roller High entrance frame with guide rollers Stainless steel J-box accumulator Erhardt and Leimer fabric centering and guiding unit Osthoff brushing unit Driven brushing and beating rollers for face and reverse of fabric Extraction ducts Osthoff singeing machine type U97/1 2 gas ribbon burners, water cooled Touch screen operation Controls for machine speed, singeing burners position, flame height and width, etc Osthoff brushing unit Driven brushing and beating rollers for face and reverse of fabric Extraction ducts Exit: high exit frame Stainless steel J-box accumulator Erhardt and Leimer fabric centralising and guiding unit Surface driven A-frame batcher Kusters Singeing And Mercerising Range Manufactured 2001 Maximum working width 2000 mm Entrance: entrance frame with scray to take denim cloth rolls from the looms Conveyor feed High entrance frame Stainless steel J-box accumulator Erhardt and Leimer centre guiding system Brushing and beating unit Brushing rollers for face and reverse of fabric Beating rollers Extraction hoods and ducting Singeing machine: 2 gas fired burners, water cooled Control system for machine speed, burner position, flame height, flame width, etc Touch screen operation Brushing unit: brushing and beating unit for brushing face and reverse of fabric Extraction hoods and ducting Merceriser and washing: chainless caustic impregnation section 26 chainless stretching cylinders and two padders Stabilising section: 32 chainless stretching cylinders and one padder Neutralising tank, type Turbo Wash, c 18 m content Mangle 2 multi-roller wash tanks type 234-43, double strung 2 mangles type 222/53 1 multi-roller wash tank type 836/76, c 18 m content Mangle type 222/53 Drying: 16 Wumag stainless steel, steam heated, drying cylinders In two stacks of 8, 600 mm dia Stainless steel J-box accumulator Erhardt and Leimer centre guiding system Surface driven A-frame batching device Kusters Pad-Steam Continuous Dyeing Range Manufactured 2005 Maximum fabric width 1800 mm Entrance: fabric from A-frame, with draw roller and compensator J-box Dye padder: Kusters dye padder type 222.11.1800 Surface driven A-frame batcher for pad-batch route Steamer: Kuster tight strand steamer 3 compartments with 24 top and bottom rollers, capacity approx 60 m Washing: 2 wash tanks type Compacta-X with 2 bowl mangles 3 wash tanks type Turbo Flush with 2 bowl mangles Drying: 14 Wumag stainless steel, steam heated drying cylinders Exit: 2 stainless steel water cooled cylinders Exit frame with 1 pair of Erhardt and Leimer KF20 fabric edge guiders J-box accumulator Surface driven A-frame batcher Morrison Pad Steam Dyeing Range 1.8 m working width, 2 m roller width 2 brushes, singeing, padder / dyeing foulard Steaming unit 6 washing compartments Drying compartment (4 rows x 6 cylinders) Exit with batcher and J-box Monforts Stenter Range Manufactured 2005 Maximum fabric width 2000 mm With Gaston County foamer and coating head High entrance frame with tensioning rails, guide rollers and 1 pair of Erhardt and Leimer KF20 guiders Monforts padding mangle: 2 bowl with chemical tanks and mixer Gaston County coating head 2 foam generators type CPS 52F, with touch screen controls Monforts pre-dryer type VTMS, 2 pass, 2 chambers, hot oil heated Monforts stenter: entrance desk Entrance field with 3 fingered selvedge uncurlers and Erhardt and Leimer guiding system Horizontal return clip chain 7 chambers heated by circulating hot oil Mahlo moisture control Surface driven A-frame batcher Heat recovery Washing Range Manufactured 2005 Maximum fabric width 2000 mm Entrance: entrance frame with driven feed roller J-box fabric accumulator 1 pair of Erhardt and Leimer KF10 fabric edge guiders Washing: Kusters multi roller washing tank, type 836.76, cloth content approx 18 m, with filter Kusters mangle type 222.50 with compensator Kusters multi roller washing tank, type 836.74, turbo washing, c 18 m cloth content Kusters mangle type 222.50 with compensator Drying: 16 Wumag stainless steel, steam heated, drying cylinders, 940 mm dia Arranged in 2 stacks of 8 Exit: driven feed roller to J-box One pair Erhardt and Leimer KF20 fabric edge guiders Surface driven A-frame batcher Monforts Thermex High Temperature Thermosol Oven c1997; roller width 190 cm High entrance frame with driven draw roller Stainless steel J-box 1 pair of Erhardt and Leimer KF20 cloth edge guiders 3 chambers thermosol oven
