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NovaStar, NN384, 2018, 250kg/h Capacity, 2200mm Working Width (New)

Description

  1. Bale Opener
    1. Conveyor lattice equipped with many supporting rollers that can bear a bale of fiber.
    2. Large aluminum hopper with accurate and stable weighing.
    3. Used to pre-open bale-packed fiber, then transfer the fiber to the next working procedure according to a certain percentage, with electronic weighing system; several sets are combined together for two different fiber types to be blended together.
    4. Technical data: working width 1100 mm.
    5. Capacity: 250 kg/h per set (based on first class 6d PET fiber).
    6. Control method: photoelectric.
    7. Installed power: 6 kW.
    8. Weighing system: photo-electronic.
    9. Structure: conveying lattice is made of two sub-section PVC lattices in high and low dislocation arrangement.
    10. Under is added support plate to bear 150 kg.
    11. Feeding is controlled by photo electric automatically and the spike lattice is controlled by separate inverter to control the feeding amount.
    12. Hoppers are made from aluminum alloy, controlled by air cylinders; each hopper can weigh 3 kg and 3 times per minute; the weighing is very accurate.
  2. Pre-Opener
    1. Suitable for opening and mixing the pre-opened fiber, which will be transferred to big chamber blender by duct.
    2. Technical data: working width 1000 mm.
    3. Opening method: pin plates.
    4. Diameter of opening roller: 520 mm (including height of pin plate).
    5. Speed of opening roller: 1000 r/min.
    6. Production capacity: 500 kg/h at 6 denier fiber.
    7. Installed power: 11.7 kW.
    8. Structure: frame is welded by Q235-A steel plate, with qualitative processing.
    9. Feeding lattice is leather lattice.
    10. Feeding roller is Φ150 mm steel groove roller with counter-press structure from up and down.
    11. Opening roller is Φ450 mm seamless steel tube matched with wooden pin plates, calibrated dynamic balance.
    12. Transferring fan is driving separately, matched with transferring air hose Φ300 mm.
    13. Feeding is controlled by the photo electricity of feed lower of main opener, with reversing switch.
  3. Main Opener
    1. Suitable to further open the fiber delivered over by pre-opener, which will be transferred for next working procedure by duct.
    2. Technical data: working width 1000 mm.
    3. Opening method: pin plate opening.
    4. Diameter of opening roller: 520 mm.
    5. Speed of opening roller: 900 r/min.
    6. Production capacity: 500 kg/h.
    7. Installed power: 11.7 kW.
    8. Structure: frame is welded by Q235-A steel plate, with qualitative processing.
    9. Feeding lattice is leather lattice.
    10. Feeding roller is Φ150 mm steel groove roller with counter-press structure from up and down.
    11. Opening roller is Φ450 mm seamless steel tube matched with wood pin plates, calibrated dynamic balance.
    12. Transferring fan is driving separately, matched with transferring air hose Φ300 mm, and there is powerful magnet on the transitional part.
    13. Feeding is controlled by the photo electricity of feeder, with reversing switch.
  4. Feeder
    1. Suitable to mix and feed the opening fiber evenly into carding machine.
    2. Technical data: working width 1600 mm.
    3. Production capacity: 300 kg/h (6d polyester of first grade).
    4. Control method: photoelectric.
  5. Single Cylinder, Double Doffer Carding Machine
    1. To card the fiber from the feeder, and process them into regular fiber web for web forming and reinforce procedure, etc.
    2. Technical parameters: working width 1850 mm.
    3. Output capacity: up to 250 kg/h (take first-grade 6d or above fiber as standard).
    4. Fiber range: 3d-15d × 32-76 mm polyester fiber, polypropylene fiber, wool.
    5. Outlet speed: ≤45 m/min.
    6. Structure and characteristic: cylinder is made from high quality steel whose thickness is 2 cm and winded, tempered, balanced in house.
    7. Horizontal feeding lattice is PVC lattice, with pressing roller for evenly feeding.
    8. Four rollers for feeding with diameter Φ65 mm, anti-metal protection device is used at the material input of machine, which could test the metal and has auto-stop warning.
    9. Diameter of main cylinder: 1230 mm, diameter of double doffer: 492 mm.
    10. Five carding section to card fiber completely and form web evenly.
    11. Edge-suction system is equipped in 4 places and the dust particles will be transferred to special dust cage.
    12. Walking platforms are placed on two sides of machine for maintenance; machine safe guard cover is transparent organic glass.
  6. Crosslapper
    1. Used to fold evenly and lapped the fiber webs into certain width and thickness, which is for next working procedure.
    2. Technical data: inputting width ≤2000 mm.
    3. Outputting width ≤2400 mm.
    4. Control accuracy: CV ≤4%.
    5. Outputting speed: 1~8 m/min.
    6. Fixed inputting amount: 100-1000 g/m².
    7. Cross lapping speed ≤45 m/min.
  7. Batt Feeder
    1. Used to press the cross lapped fiber and feed into pre-needle punching machine.
    2. Technical data: working width 2200 mm.
    3. Feeding speed: 1-10 m/min.
    4. Structure: feeding amount ≤1000 g/m² (fiber web).
    5. Anti-static PVC lattice for fiber feeding of retaining style.
    6. Anti-static fiber guiding loop roller for feeding the fiber into pre-needle punching area, to ensure the quality of fiber web.
    7. Feeding rollers diameter is 155 mm.
    8. The whole machine can be moved out from track for easy cleaning.
  8. Single Shaft Single Needle Board High Speed Pre-Needle Loom
    1. Technical data: working width 2200 mm (needle distributing width).
    2. Needle stroke: 60 mm.
    3. Needle density: 1500 s/m.
    4. Needle frequency: 800 r/min (loaded ≤150 g/m²).
    5. Fabric speed: 1-10 m/min.
    6. Structure characteristic: single shaft single needle board.
    7. Frame structures, formed by high quality armor plate welding and determined the nature by high temperature.
    8. Main shaft adopts gearbox style, and the bearings are imported SKF or NSK.
    9. The oil lubrication adopts centralized circulation system and with compelling cooling and low-pressure alarming functions.
    10. The main shaft adopts 40Cr armor steel with high qualitative treatment.
    11. The guiding pole is made of 38 CrMoAl alloy steel with fine high temperature treatment, and the surface is coated with hard chrome by fine grinding and refining finish.
    12. The active needle beam adopts hard alloy steel with high temperature fine and qualitative finish treatment.
    13. The needle board adopts 14 mm magnesium alloy board compounded with 4 mm PU board, whose needle holes are processed by CNC machine; the needles are planted in random row, and the diameter for the holes is Φ1.83 mm, and locked by airbag.
    14. The fiber stripping board and the bottom board are made of 12 mm 16Mn; the inside and outside of the needle holes are grinded smooth with chrome coating.
    15. The counter outputting rollers are coated with hard chrome and printed with designs to strengthen the pressing and holding force; the press of the roller is adjusted by the cylinder.
    16. The needle board of machine has the function of stopping with the upper center.
  9. Cutter Machine
    1. Used to cut edges, meter, slice.
    2. Structure: machine frame is made of Q235-A steel plates and section bars.
    3. Three vertical cutting blades for slicing, with pressure controlled by air cylinder.
    4. Electric cutting blades for cross cutting.
    5. Metering method: pulse counting with data displayed.
  10. Simple Condensor
    1. Technical data: not specified.