Company founded 1975 US-based machinery business experienced in worldwide sales.

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Complete Denim Plant, Karl Mayer, Master, Benninger, 2003

Description

  1. Overview
    1. Complete denim plant
  2. Warping Equipment
    1. Karl Mayer direct beam warping, year 2003, head type BM2600-1250, maximum beam width 2600 mm between flanges, maximum beam flange diameter 1500 mm
    2. McCoy-Ellison ball warpers, model 680, year 2000
    3. Karl Mayer ball warper, model BW-T-60, year 2008
    4. McCoy-Ellison ball warper
    5. Hacoba direct warper NHZ 1250 A, year 1989
  3. Indigo Dyeing and Sizing Ranges
    1. Master Slasher indigo dyeing and sizing range BM 2600/1250, year 2003, beam creel for 12 beams, 15 impregnation and washing tanks with overhead multi roller oxidising arrangements and mangles, washing tank with mangle, 16 cylinder steam heated dryer, 2 washing tanks with mangles, 16 cylinder steam heated dryer, intensive washing tank type Ecowash with mangle, 16 cylinders steam heated dryer, 8 washing tanks with mangles, 16 cylinder steam heated dryer, pneumatic accumulator, 3 cylinders dryer, Karl Mayer size box, 2 dip and 2 nip, 16 steam heated drying cylinders, 2 x McCoy Elison / Hakoba creel (Hakoba), head stock 1996 / 2000, 375 end creel
    2. Morison rope dyeing, year 1990, 1.2 m working width, 12 positions, consisting of 12 position ball creel, 4 washing tanks, steaming unit (27 meters), 8 indigo dyeing tanks, 4 washing tanks, 12 x 3 drying cylinders (steam heated), 12 dosing tanks
  4. Sizing Machines
    1. Benninger Ben Zell sizing, year 1997, head stock working width 240 cm, max beam width workable 240 cm, mini beam width workable 190 cm, max beam dia workable 1200 mm, beam press unit available, plc control yes, moisture control unit available, leasing zone no of split rod 13, no of drying cylinder 14, no of drying cylinder with teflon coated 12, no of size box double, size box working width 180 cm, no of immersion roller and squeezing roller per size box 2, sectional warping creel unavailable, no of beam creel 12, size cooking tank qty 1, size cooking tank capacity 1000 lts, size storage tank qty 1, size storage tank capacity 900 lts, no of beam creel spare 12
    2. Sucker Muller sizing wn machine, year 1982, 2200 mm working width, flange diameter 1.1 m, consisting of 12 warp beam creel, size box, 4 drying cylinders, size box, 2 x 4 drying cylinders, head stock
  5. Rebearers
    1. Barber Colman rebearers, years 1982-1987
  6. Looms
    1. Picanol Gammax looms, type Gammax-2R, 190 cm reed space, year 2003, Staubli dobby type 2622, 5 bars warp stop motion, 2 prewinders, 2 colours, selvedge cutters, 6 frames, droppers and heald wires as fitted, off loom inspection and big roll batcher
    2. Picanol Gamma Sumo looms, type Gamma-2P, 190 cm reed space, year 2002, Staubli cam box type 1620B, 5 bars warp stop motion, 2 prewinders, 2 colours, selvedge cutters, 6 frames, droppers and heald wires as fitted, off loom inspection and big roll batcher
  7. Warp Preparation and Knotting
    1. Staubli knotting plus 2 stands, model Topmatic/TPF 2 B, year 2001
  8. Inspection Machines
    1. Campen inspection machines
    2. Hager inspection machine (loom shed), working width 2000 mm
  9. Selvedge Winding
    1. Selvedge bobbin winding machine
  10. Singeing Machines
    1. Osthoff singeing machine, manufactured year 2005, maximum fabric width 2000 mm, entrance roller cradle to take cloth rolls from weaving, driven feed roller, high entrance frame with guide rollers, stainless steel j-box accumulator, Erhardt and Leimer fabric centering and guiding unit, Osthoff brushing unit, driven brushing and beating rollers for face and reverse of fabric, extraction ducts, Osthoff singeing machine type U97/1, 2 gas ribbon burners, water cooled, touch screen operation, controls for machine speed, singeing burners position, flame height and width, etc, Osthoff brushing unit, driven brushing and beating rollers for face and reverse of fabric, extraction ducts, exit high exit frame, stainless steel j-box accumulator, Erhardt and Leimer fabric centralising and guiding unit, surface driven a-frame batcher
    2. Osthoff singeing, 2 gas burners, year 1988
  11. Singeing and Mercerising Range
    1. Kusters singeing and mercerising range, manufactured 2001, maximum working width 2000 mm, entrance frame with scray to take denim cloth rolls from the looms, conveyor feed, high entrance frame, stainless steel j-box accumulator, Erhardt and Leimer centre guiding system, brushing and beating unit, brushing rollers for face and reverse of fabric, beating rollers, extraction hoods and ducting, singeing machine, 2 gas fired burners, water cooled, control system for machine speed, burner position, flame height, flame width, etc, touch screen operation, brushing unit, brushing and beating unit for brushing face and reverse of fabric, extraction hoods and ducting, merceriser and washing - chainless caustic impregnation section, 26 chainless stretching cylinders and two padders, stabilising section, 32 chainless stretching cylinders and one padder, neutralising tank, type turbo wash, c 18 m content, mangle, 2 multi-roller wash tanks type 234-43, double strung, 2 mangles type 222/53, 1 multi-roller wash tank type 836/76, c 18 m content, mangle type 222/53, drying - 16 Wumag stainless steel, steam heated, drying cylinders, in two stacks of 8, 600 mm dia, stainless steel j-box accumulator, Erhardt and Leimer centre guiding system, surface driven a-frame batching device
  12. Stenter
    1. Monforts stenter, model Montex 6000-7F Twin Air, year 2005, maximum fabric width 1800/2000 mm, Gaston County foamer and coating head, high entrance frame with tensioning rails, guide rollers and 1 pair of Erhardt and Leimer KF20 guiders, 2 bowls