NovaStar, NN385, Thermal Bonding Production Line for Coir Mattresses, 3000mm Max Trim Width, 400 kg/hr Capacity (New)

Description

  1. Overview
    1. Trim width of final product: 3000mm max
    2. Scope of gsm: 100 to 3000gsm for mattresses
    3. Thickness of final product: 20 to 150mm
    4. Capacity: 400kgs per hour
    5. Raw material: first grade clean coir fiber + low melt fiber
  2. Pre-Opener
    1. Working width: 1000m
    2. Diameter of cylinder: 520mm (including height of the pin plate)
    3. Speed of opening roller: 900 rpm
    4. Production capacity: 500 kgs per hour (6d polyester, first grade)
    5. Installation capacity: 11.7 kw
  3. Main Opener
    1. Working width: 1000mm
    2. Diameter of cylinder: 520mm (including height of the pin plate)
    3. Speed of opening roller: 900 rpm
    4. Production capacity: 500 kgs per hour (6d polyester, first grade)
    5. Installation capacity: 11.7 kw
  4. Vibrating Feeder
    1. Working width: 2250mm
    2. Production capacity: 500 kgs per hour (6d polyester, first grade)
  5. Single Cylinder Double Dofer Carding Machine
    1. Working width: 2500mm
    2. Production capacity: up to 400 kgs per hour (based on 7d first class fiber)
    3. Diameter of main cylinder: 1230mm
    4. Suitable fiber: 3d to 15d, 51mm to 76mm
    5. Outputting speed: up to 45 meters per minute
  6. Crosslapper
    1. Input width: 2700mm
    2. Output width: 3800mm
    3. Control accuracy: cv≤5%
    4. Outputting speed: 1 to 8 meters per minute
    5. Fixed inputting amount: 80 to 5000 grams per square meter
    6. Crosslapping speed: up to 45 meters per minute
  7. Soft & Hard Thermalbonding Wadding Oven
    1. Working width: 3800mm
    2. Length of heating chamber: 6000mm
    3. Internal temperature: up to 220°C
    4. Working speed: 1 to 8 meters per minute
    5. Double teflon belt with single pass
    6. Thickness of final product: 20 to 150mm depending on product weight
  8. Cooling Machine
    1. Working width: 3800mm
    2. Upper & lower ducts blow and suck separately
  9. Vertical Cutter, Winder & Cutter
    1. Diameter of coiling: up to 1200mm
    2. Four lengthways electric blades and four lengthways air cylinder controlled cutters
    3. Cross cutter for cross cutting with machine moving
    4. Winding is two roller friction rolling, diameter of winding roller is 350mm
  10. Simple Condensor
    1. Working width: 1052mm
    2. Capacity: 500 kgs per hour
    3. Dust cage diameter: 500mm
    4. Installed power: 5.5 kw