Cement Plant, 10000 tpd, 2x 210 tph Cement Grinding Capacity

Description

  1. Overview
    1. Kiln capacity: 10,000 tons per day
    2. Cement grinding capacity: 2 x 210 tph
    3. Plant is still in operation and can be inspected until the end of April 2020
    4. The clinker line will then be shut down and will be available for dismantling
    5. The cement grinding section will be shut down and available for dismantling by December 21st, 2020
  2. Mechanical Equipment
    1. Raw material preparation: crushing plant limestone crusher, approx. weight 1,114.15 ton
    2. Raw material preparation: clay crushing plant, approx. weight 80.15 ton
    3. Raw material preparation: iron ore crushing plant, approx. weight 81.92 ton
    4. Raw material preparation: new circular blending bed, approx. weight 444.68 ton
    5. Raw material preparation: clay and additives transport, approx. weight 53.97 ton
    6. Raw material preparation: additives transport and storage, approx. weight 319.59 ton
    7. Raw material preparation: clay mix bed (added during site visit), approx. weight 121.00 ton
    8. Raw mill preparation: raw grinding plant, approx. weight 1,260.17 ton
    9. Raw mill preparation: raw grinding plant, approx. weight 1,260.17 ton
    10. Raw mill preparation: system filter, fan, transport, approx. weight 2,021.72 ton
    11. Raw mill preparation: raw meal blending and storage silo (steel structure and mechanical equipment), approx. weight 81.29 ton
    12. Raw mill preparation: raw meal blending and storage silo (steel structure and mechanical equipment), approx. weight 67.36 ton
    13. Raw mill preparation: raw meal transport and kiln feed proportioning system, approx. weight 209.40 ton
    14. Raw mill preparation: raw meal exchange between silo kiln 6 and 7, approx. weight 41.03 ton
    15. Clinker manufacturing: preheater with multi stage combustion MSC, approx. weight 2,280.14 ton
    16. Clinker manufacturing: rotary kiln, approx. weight 1,969.26 ton
    17. Clinker manufacturing: by pass filter and dust handling, approx. weight 609.26 ton
    18. Clinker manufacturing: clinker cooler dedusting, approx. weight 2,556.29 ton
    19. Clinker manufacturing: refractories, approx. weight 6,889.42 ton
    20. Clinker manufacturing: clinker transport to the clinker silos, approx. weight 522.92 ton
    21. Clinker manufacturing: clinker transport, hoppers and dosing, approx. weight 151.84 ton
    22. Clinker manufacturing: upgrade of existing re-feed station to clinker, approx. weight 89.47 ton
    23. Clinker manufacturing: clinker transport, mill hoppers and dosing, approx. weight 497.72 ton
    24. Cement grinding: cement mill 7 combi grinding, approx. weight 1,956.54 ton
    25. Cement grinding: cement mill 8 combi grinding, approx. weight 1,950.45 ton
    26. Cement grinding: cement transport and silos (steel structure and mechanical equipment), approx. weight 352.83 ton
    27. Cement grinding: gypsum crushing plant, approx. weight 92.70 ton
    28. Cement grinding: gypsum transport and storage, approx. weight 138.13 ton
    29. Cement packing and dispatch: bulk loading and transport to packing, approx. weight 117.58 ton
    30. Cement packing and dispatch: bag packing plant, approx. weight 467.92 ton
    31. General plant services: air compressor plant, approx. weight 95.60 ton
    32. General plant services: cooling water system, approx. weight 181.96 ton
  3. Electrical Equipment
    1. HV-switchgear and main transformer station, approx. weight 225.20 ton
    2. MV-substation, MV-compensation distribution transformer and DC-power supply, approx. weight 234.83 ton
    3. Motor control center, LV-compensation and accessories, approx. weight 206.13 ton
    4. Motors and accessories, approx. weight 548.38 ton
    5. Instrumentation and KTS system, approx. weight 16.22 ton
    6. Cables and installation material, approx. weight 1,701.74 ton
    7. Earthing and lightning protection, approx. weight 263.37 ton
    8. Fire alarm, approx. weight 13.42 ton
    9. Unspecified electrical item, approx. weight 5.38 ton
    10. Emergency generator set (diesel), approx. weight 125.75 ton
    11. Process control system POLCID-NT, POL-EXPERT and information management system, approx. weight 9.59 ton
    12. Laboratory automation system POLAB-AMT, approx. weight 35.81 ton
    13. Dispatch automation system, approx. weight 4.58 ton
    14. Tele monitoring system, approx. weight 4.00 ton
  4. Additional Information
    1. More information is available upon request