Isotex, 3-Head Coating and Impregnation Line, 1994

Description

  1. Overview
    1. Isotex 3-head coating and impregnation line
    2. Type: Res / Isowear (complete line is explosion protected)
    3. Year: 1994
    4. Retrofitted: 2008 modified all with Lenze inverter controlled drives, 7 Lenze frequency controlled exhaust motors, Omron temperature controllers
    5. Working width: 700 mm to 1700 mm
    6. Max. speed: 70 m/min
    7. Electric tension: 3 x 380 V / 50 Hz
    8. Installed power: 125 A
  2. Dryer Operation
    1. With vertical heavy duty pin chain for direct coating on fabric
    2. Without (stopped) chain by constrained substrate conduction for coating on paper or non-woven
    3. 3 dryers supplied with 3 pressurization ventilators (for ATEX explosion protection)
    4. 11 circulation vents (2 speeds), each separately selectable on operator screen
    5. Heating: diathermic oil incl. 3 primary temperature control pump stations
  3. Control and Operation
    1. Command by Siemens PLC with Profibus communication
    2. Central command on Unitop operator screen
    3. Operation with 1 person (just for start-up a second helper is required)
  4. Configuration
    1. Central un-winder with dancer position control
    2. Double pulling roll
    3. Bianco fabric mid guiding device
    4. 1st coating head, electrical positionable air-knife
    5. E&L in-feed
    6. 1st dryer, 3 fields, 2 cooling cylinders
    7. 2nd coating head, electric positionable (left / right separately) air-knife or knife over roll turnable for 2 different knife profiles
    8. 2nd dryer, 5 fields, 4 cooling cylinders, vertical squeezer, 2x80° shore (presently separate, not installed in the line)
    9. 3rd coating head, electric positionable
    10. 3rd dryer, 3 fields, 2 cooling cylinders
    11. Hydraulic bridge for winder
    12. Axial winder for A-frames with automatic constant tension control (0-50 kg)
  5. Condition and Documentation
    1. All electric and pneumatic documentation
    2. Electrical and mechanical in good and up to date condition
    3. Still in operation
  6. Measurements
    1. Total length of the line: +- 62.500 cm + operating / supplying space
    2. Total width of the dryers: 290 cm + 140 cm for the operator side / cable trunk
  7. Coating Pastes
    1. All kind of pastes as: AC, PVC, latex etc.
  8. Applications
    1. Huge range as: artificial leather, waterproof, breathable and abrasive-resistant coated fabrics
    2. For clothing, handbags, technical and sport shoes and accessories
    3. Interior decoration fabrics or wall paper, with fire or heat resistant features
    4. Military or civil caps, bags and rucksacks, light mats, tents and tarpaulins etc.