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NovaStar, PQ137, Automatic Vacuum Pillow Machine, 10-12 pcs/min, 38.5kW, 13000x6000x3860mm (New)

NovaStar, PQ137, Automatic Vacuum Pillow Machine, 10-12 pcs/min, 38.5kW, 13000x6000x3860mm

Description

  1. Overview
    1. Production name: Automatic Vacuum Pillow Machine
    2. Item no: PQ137
    3. More efficient filling of pillows by vacuum system
    4. Can be handled by only one operator
    5. Input the data according to the production requirement to the control panel, including the filling time for each nozzle, put 1 or 2 bales of fiber to the bale opener by forklift and then start the machine from the control panel; it will work automatically. The operator only needs to take off the finished production from one filling device and put 2 new empty cases after the other one is finished
    6. For example, one pillow of 600 grams can be finished in 5 seconds, so the operator will have 10 seconds to exchange pillowcases
    7. Length: 13 meters long
  2. Raw Material & Case Fabric Application
    1. For conjugate hollow siliconized polyester fiber shorter than 100mm
    2. Micro fiber shorter than 100mm
    3. Elastic fiber shorter than 100mm
    4. Pillow fabric quality: permeable fabric
    5. Filling material can be hollow conjugate siliconized polyester fiber shorter than 100mm
  3. Specifications
    1. Capacity: 10-12 pcs/min
    2. Labor need: 1
    3. Air pressure: 0.8MPa
    4. Tolerance: around 10g
    5. Dimension: 130000mm x 6000mm x 3860mm
    6. Power: 38.5kW
    7. Control system: Siemens PLC program
    8. Voltage: as per customer
    9. Fiber opening rate: max 100%
    10. Bale breaker width: 1200mm
    11. Fiber opening width: 1000mm
    12. Weight: 5900kg
  4. Features
    1. Pillow weight can be controlled with tolerance around 10 grams each, less than 5%
    2. Opening rollers with V-wire; opening rate can be 100% by adjusting the inverter arranged to the control system and without damaging the silicon
    3. Anti-wrapped cylinder device to prevent the fiber sticking to the rollers and save maintenance time
    4. Anti-deviation conveyor belt to keep long life of the belt
    5. Automatic pillow case clamps
    6. Vacuum filling system; saves operator time with higher capacity, and the environment is without fiber fly during work
    7. Opener feeding roller and vacuum fan frequency inverter motor
    8. CE certification
    9. All rollers with well dynamic balance processing, so machine runs without noise or vibration
    10. Different power requirements and safety standards can be ordered according to the client's local requirement
  5. Equipment List
    1. Bale breaker 1200mm: 1
    2. Fiber hopper: 1
    3. Fiber distributor: 1
    4. Vacuum system: 1
    5. Vibration hopper: 1
    6. Double slot vacuum filling system: 2
    7. Fiber opening machine: 1
    8. Control box: 1
  6. Bale Breaker
    2. Quantity: 1
    3. Saves 1 labor cost; only need to put a bale of fiber on the conveyor belt of the bale opener by forklift
    4. Feeding space adjusts automatically
    5. Anti-deviation conveyor system
  7. Fiber Distributor
    2. Quantity: 1
    3. Aluminum fan with perfect dynamic balance process, high power and without noise during the operation
  8. Vibration Hopper and Fiber Opener
    2. Vibration hopper quantity: 1
    3. The vibration hopper is mainly used to feed the material from the bale breaker into the fiber opening machine evenly by a vibration device, so that material is evenly loaded and then output can be evenly controlled also
    4. Fiber opener quantity: 1
    5. The fiber opening machine has been developed according to the customer's requirement, which is more efficient for both regular fiber and micro fiber opening for 100% opening rate
  9. Vacuum System
    2. Quantity: 1
    3. The vacuum system is used to provide vacuum power for the vacuum filling system; dust collection arranged
  10. Double Nozzle Vacuum Filling System
    2. Quantity: 2
    3. The vacuum pillow system has been produced with European technology according to sofa cushion and pillow filling
    4. Multi-chamber cushions can be filled in one time without taking them out from the filling nozzles; there is no need to have finishing adjustment because it is already clean after being filled
    5. Filling pipe quantity can be ordered separately
  11. Siemens Control Screen
    2. Quantity: 1
    3. The entire operation data can be adjusted by the control screen easily, which does not require a high technical skill of the operator
    4. Different languages can be prepared according to the customer's requirement
  12. Control System
    3. Quantity: 1
    4. All electrical key parts are well-known world brands such as Siemens, Schneider and Omron, which can offer local service
    5. Safety relay AC24V low voltage control system
    6. SC24V PLC
    7. Different power voltage customized; able to meet CE and UL rules
    8. All different voltage machines are tested in the workshop with a certain power transformed by a multi voltage, in order to confirm the motor quality