Air bubble sheet extrusion line produces continuous roll of air bubble sheet, an ideal cushioning-packaging and insulating material, by extruding polyethylene melt through t-die over a driving vacuum forming roll.
Adopts once-through shaping technique for high efficiency and excellent product quality.
Features scientific and reasonable structure design, smooth and reliable running, and convenient operation and maintenance.
User-friendly system with ac variable speed drives.
Pid temperature control and digital temperature display.
2-layers.
Width 1000, 1200, 1500, 1800, 2000, 2500, 3000 mm customized.
Application Of Air Bubble Film
Excellent shock absorbency.
Very light, transparent buffer material.
Harmless and resistant to acid, alkali, oil and other chemicals.
Highly resistant to water and moisture.
Printing and lamination with other materials – in addition to cutting, slitting, bag-making and punching – are possible.
Package volume reduction permits cost reduction.
Excellent insulation effectiveness.
Varied from packaging of fragile items to insulated cover for swimming pools.
Raw Material
Raw material is ldpe.
You can use new material or reclaimed materials.
The color of film made by new material is good.
The color of film made by reclaimed materials is not very transparent, maybe a little gray.
If you want to produce color film, you can add color master batch.
Technical Parameters
Products produced: ldpe air bubble film sheet in roll.
Raw material: ldpe and lldpe.
Width of the film: max is 1500 mm.
Film thickness: 0.05 mm – 0.15 mm.
Linear speed: 800 m/h.
Output: 75 kg/h.
Total power: 70 kw.
Power supply: 480 v / 3 phase, 60 hz (if the voltage is different please tell us, and the price maybe different).
Machine weight: 3 t.
Need one 20’ container.
Equipment Specifications
Extruder
Screw (zhou shan): diameter of screw 75 mm, l/d 30:1.
Screw and barrel material: 38 crmoal after nitrogen treatment with optimum hardness, strong corrosion resistance and long service lifetime.
Hopper seat: central feeding.
Main motor: 18.5 kw, with frequency inverter control.
Heating method: aluminum-casted heater.
Heating zone: four-zone digital temperature control.
Gear box: hard tooth gear box.
Filter Part
Long-life net type manual screen changing.
Filter outside dia: 180 mm.
Filter inside dia: 75 mm.
T-Die
Width of t-die: like cloth-hanger, enables the melting material to be flowed evenly, with aluminum-casted heater.
Film structure: 2 layers (flat film + air bubble film).
Width: 1550 mm.
Width adjustment: out-block type, single side is 250 mm.
Heating zone: three zone, aluminum-casted heater.
Heating power: 13 kw.
Traction Part
Air bubble forming roller 1 pc: width 1550 mm.
Forming way: vacuum subpressure mould.
Bubble spec: 10 (diameter) x 4 mm (height), 8 mm x 2.5 mm – it also can be designed according to the customers (scope: 6 mm – 32 mm).
Cooling way: water cooling.
Speed-adjusting way: inverter adjustment.
Driving power: 3 kw.
Three traction roller: 1550 mm, 3 pcs.
Equipped with cutting knives as customer request.
Winding Part
With meter counter, alarm warning.
Torque motor.
Automatic collection, auto changer.
Manual cut film.
Winding motor power: 2.2 kw.
Electrical Parts And Motors
Electrical parts: chint brand.
Gear box: hard tooth gear box.
Aluminum casting heating.
Cooling System
Water recycling cooling system. You can choose water tower or chiller.
Spare Parts Included
10 inch wrench: 1 pc.
Hexageonic wrench: 1 set.
Oil gun: 1 pc.
Cross point screwdriver: 1 pc.
Electricity testing pen: 1 pc.
Main switch: 2 pcs.
Temperature controller: 1 pc.
Electric-thermal couple: 2 pcs.
Tools and tool box: 1 set.
Screw heater: 1 pc.
Current meter: 1 pc.
Cjx1-22a/22v a.c contactor: 1 pc.
Filter: 1 pc.
Glove: 2 pcs.
Dz47 1p 32a circuit breaker: 1 pc.
Cutter: 5 pc.
Operation manual: 1 pc.
Heat plate: 1 pc.
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