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NovaStar, BL145, Air Bubble Film Making Machine, 1800mm Width, 90kg/h Capacity (New)

NovaStar, BL145, Air Bubble Film Making Machine, 1800mm Width, 90kg/h Capacity

Description

  1. Overview
    1. Air bubble sheet extrusion line produces continuous roll of air bubble sheet, an ideal cushioning-packaging and insulating material, by extruding polyethylene melt through t-die over a driven vacuum forming roll.
    2. Uses once-through shaping technique for high efficiency and excellent product quality.
    3. Features user-friendly system with ac variable speed drives, pid temperature control and digital temperature display.
    4. 2-layers width available in 1000, 1200, 1500, 1800, 2000, 2500, 3000 mm and customizable widths.
  2. Applications Of Air Bubble Films
    1. Excellent shock absorbency.
    2. Very light, transparent buffer material.
    3. Harmless and resistant to acid, alkali, oil and other chemicals.
    4. Highly resistant to water and moisture.
    5. Printing and lamination with other materials, in addition to cutting, slitting, bag-making and punching, are possible.
    6. Package volume reduction permits cost reduction.
    7. Excellent insulation effectiveness.
    8. Varied from packaging of fragile items to insulated cover for swimming pools.
  3. Raw Material
    1. Raw material is ldpe and lldpe.
    2. Can use virgin polymer or reclaimed polymers.
    3. Can be colored film with new polymer; by reclaimed materials is not very transparent, maybe a little gray.
    4. To produce color film, add color master batch.
  4. Technical Parameters
    1. Products produced: ldpe air bubble film sheet in roll.
    2. Width of the film: max is 1800 mm.
    3. Film thickness: 0.05 mm - 0.15 mm.
    4. Linear speed: 800 m/h.
    5. Output: 90 kg/h.
    6. Total power: 86 kw.
    7. Power supply: 480 v / 3 phase, 60 hz.
    8. Machine weight: 3.5 t.
    9. Needs one 40' container.
  5. Equipment Specifications
    1. Extruder
      1. Screw (zhou shan): diameter of screw 90 mm, l/d 30:1.
      2. Screw and barrel material: 38 crmoal after nitrogen treatment with optimum hardness, strong corrosion resistance and long service life time.
      3. Hopper: central feeding.
      4. Main motor: 30 kw, with frequency inverter control.
      5. Heating method: aluminum-casted heater.
      6. Heating zone: four-zone digital temperature control.
      7. Gear box: hard tooth gear box.
    2. Filter Part
      1. Long-life net type manual screen changing (fast net changer).
      2. Filter outside diameter: 200 mm.
      3. Filter inside diameter: 105 mm.
    3. T-Die
      1. Width of t-die: like cloth-hanger, enables the melting material to be flowed evenly, with aluminum-casted heater.
      2. Film structure: 2 layers (flat film + air bubble film).
      3. Width: 1880 mm.
      4. Width adjustment: out-block type, single side is 250 mm.
      5. Heating zone: four zone, aluminum-casted heater.
      6. Heating power: 25 kw.
    4. Traction Part
      1. Air bubble forming roller 1 pc: width 1880 mm.
      2. Forming way: vacuum subpressure mould.
      3. Bubble spec: 10 (diameter) x 4 mm (height), 8 mm x 2.5 mm; also can be designed according to the customer (scope: 6 mm - 32 mm).
      4. Cooling way: water cooling.
      5. Speed-adjusting way: inverter adjustment.
      6. Driving power: 2.2 kw.
      7. Three traction flat roller: diameter 47 mm, 3 pcs.
      8. Equipped with cutting knives as customer request.
    5. Winding Part
      1. With meter counter, alarm warning.
      2. Torque motor.
      3. Automatic collection, auto changer.
      4. Manual cut film.
      5. Winding motor power: 16 nm.
    6. Electrical Parts And Motors
      1. Gear box: hard tooth gear box.
      2. Aluminum casting heating.
    7. Cooling System
      1. Water recycling cooling system; you can choose water tower or chiller.
  6. Spare Parts Included
    1. 10 inch wrench: 1 pc.
    2. Hexageonic wrench: 1 set.
    3. Oil gun: 1 pc.
    4. Cross point screwdriver: 1 pc.
    5. Electricity testing pen: 1 pc.
    6. Main switch: 2 pcs.
    7. Temperature controller: 1 pc.
    8. Electric-thermal couple: 2 pcs.
    9. Tools and tool box: 1 set.
    10. Screw heater: 1 pc.
    11. Current meter: 1 pc.
    12. Cjx1-22a/22v a.c contactor: 1 pc.
    13. Filter: 1 pc.
    14. Glove: 2 pcs.
    15. Dz47 1p 32a circuit breaker: 1 pc.
    16. Cutter: 5 pc.
    17. Operation manual: 1 pc.
    18. Heat plate: 1 pc.