Company founded 1975 US-based machinery business experienced in worldwide sales.

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Rollpack, RL2000EH/A, Working Width 200cm, 3450kg, 10-12 Bales/Hour

Description

  1. Overview
    1. Roll packing machine for innerspring units.
    2. Probably the only roll packing machine that allows so many springs to be loaded into a truck or container.
    3. A roll packing system for innerspring units of up to 200 cm width.
    4. Packs bulky spring units into easy-to-ship and easy-to-open compressed rolls.
    5. Offers convenient, fast, safe and low cost baling of innersprings for mattresses.
    6. 2200 spring units 90x190x13 cm of wire diameter 2.00 mm can be loaded in a 20’ container.
  2. Model
    1. Rollpack RL2000EH/A.
  3. Operation
    1. Spring units are compressed and wrapped together using special kraft paper or polyethylene film (or other suitable material) on a mandrel.
    2. The level of compression can be adjusted by a pneumatically controlled pressure roller and paper tension to suit any strength of spring.
    3. Up to 20 units can be wrapped in a roll with the number depending on the size, type and height of the spring unit, the thickness of the wire and whether flat border frame is attached.
    4. Once the paper is cut and secured, the roll is then drawn out from the mandrel by means of a hydraulic ejector and the bale is ready for shipment or compact storage.
  4. Rollpack 2000EH Features
    1. High ejection power to achieve a production rate of 8 – 10 rolls per hour.
    2. Additional shafts enable the machine to roll pack spring units of exceptionally greater height.
    3. Photoelectric sensors at knee level to avoid accidents.
    4. The machine is supplied complete with a feeding table on rails.
    5. Due to the monolithic construction of the machine, there is no need for any time consuming installation.
    6. Automatic reverse and reset of the machine on ejection cycle.
    7. Fully computerized: all logic circuits are controlled by a PLC (programmable logic controller) giving additional safety features, flexibility and making the process operator friendly.
    8. A motor inverter provides a fully variable speed capability, keeping the rolling/packing operation at a constant speed, independent of the diameter of the roll.
    9. The rolling speed can be selected to suit the operator's pace, experience, type of spring unit, complexity, etc.
    10. Pre-selected slow start of rolling, giving the operator time to position the first unit.
    11. The machine stops automatically when the paper or other wrapping material runs out or breaks.
  5. Rollpack 2000A Features
    1. Incorporating an adjustable feeding table to assist the feeding of spring units especially at the initial stages of the roll packing process of each bale, thus eliminating the need for an extra feeding table. It can be removed at any time during operation.
    2. The paper is drawn in automatically by means of a vacuum system in the mandrel.
    3. Automatic strapping of the bale with the roll being taped at as many places (maximum 4) and length as considered necessary by the operator.
    4. All the above features result in speeding up the whole process to achieve a roll packing capability of 10 – 12 bales per hour.
    5. Smaller working space required.
  6. Dimensions and Weight
    1. Working space for RL2000EH: 150 cm x 60 cm, roll ejection 180 cm, 200 cm.
    2. Working space for RL2000A: 160 cm x 60 cm, roll ejection 200 cm, 200 cm.
    3. Working space: 200 cm, 40 cm, 230 cm.
    4. Loading space for paper rolls: 140 cm x 110 cm, 280 cm x 110 cm.
    5. Weight of RL2000EH: 3450 kg.
    6. Weight of RL2000A: 3600 kg.
    7. Can be delivered in a 20' container.